Paladin’s LAN ProNavigator Tester November 2011—Paladin Tool’s LAN ProNavigator tests data and telephone cable for proper pairing for EIA/TIA-568A & B, Token Ring, 10 Base T, and common Cat5,Cat5e, Cat6 configurations. Also tests continuity of 50 and 75 ohm coaxial cables with BNC terminations. Features: One-button, simple testing (PASS/FAIL or fault find) to detect good connections, opens, crossed wires, and split pairs Traces wires with tone and remote lights Quick fault analysis Compact and lightweight Comfortable to hold Low battery test Auto-off to preserve battery Lanyard holes embedded in case to attach to wrist or belt  Advantages: Combination UTP/STP and coaxial cable tester for patch cords or installed cable runs Simple PASS/FAIL test results in one second; quickly move on the next test site Test status lights at both ends (main unit and remote) Generates oscillating audio tone for use with tone probes to locate cables Includes 9V battery & belt clips Visit Paladin Tools online.

Fluke Networks’ Handheld Tester for Singlemode Fiber Can Test Links up to 15 Miles Fluke Networks’ Fiber OneShot™ PRO, a one-button troubleshooter for singlemode fiber networks, tests access network links up to 15 miles, farther than any other fiber troubleshooter in its class, and increases telecom technician productivity by 30%. “Our customers are focused on reducing costs and improving the efficiency of their technicians. Fiber OneShot PRO makes it possible for a technician with very little training to find the most common faults impacting fiber network performance, from detecting bad splices and breaks to finding severe macro and microbends,” said Ed Sztuka, vice president, Communications Service Providers, Fluke Networks, adding that the testing range covers both large rural networks, and at 15 miles, 95% of all U.S. metro areas. Fiber OneShot PRO complements fiber network troubleshooting tools currently in the market by ensuring there are now products at all ends of the spectrum, from Visual Fault Locators (VFL) to locate high-loss faults over shorter distances, as well as singlemode and multimode Optical Domain Reflectometers (OTDRs) for deeper, more robust network analysis and comprehensive fiber certification. Visit Fluke Networks online.

New Cinch FDR Copper Cable Assemblies October 2011—Cinch Connectors FDR copper cable assemblies exceed industry standard performance specifications for InfiniBand QDR, 40G Ethernet, SAS, and Fibre Channel applications. Cinch FDR passive cable family offers the following advantages:   Superior crosstalk management: The Cinch FDR design includes a dramatic improvement to crosstalk management using Cinch proprietary PairShield termination technology. Ergonomic design: In addition, Cinch FDR includes an ergonomic pull-to-release latch tether and an ESD insulated grasp area. "Smart" cables: All Cinch FDR cables include an EEPROM cable management interface in each plug programmed per the SFF8436 memory map as well as DC blocking capacitors on the receive lanes and an I2C module select buffer. 25-30 gauge availability: Cables are available in a range of wire gauges from 25, 26, 28, and 30AWG twinax cables with lengths ranging from 0.50m for 30AWG to 7m for 25AWG. Independent recognition: Cinch Connectors is a proud participant in the IBTA Logo License program. Cinch earned recognition on the IBTA Integrator’s list for DDR and QDR applications. The Cinch FDR passive cable family meets industry standard requirements: Small Form Factor SFF8436 specification InfiniBand Trade Association (IBTA) specification for Fourteen Data Rate (FDR-56Gbs) as well as Dual Data Rate (DDR-5Gbs) InfiniBand FDR link provides 56Gbs of bandwidth (4 X 14Gbs) for transmit and receive in full duplex mode. A total link bandwidth of 112Gbs Supports the XLAUI specification for 40Gb Ethernet 802.3ba Supports the developing FDR 6G SAS 2.1 specification Visit Cinch online.

Alpha Wire Puts Wire and Cable in Print for the Pulp and Paper Market October 2011—Alpha Wire’s new wire and cable product offering for the pulp and paper industry is designed to operate in harsh environments where rugged, reliable cable and wire are needed to withstand a variety of hazardous conditions. Justin Dubow, marketing communications manager at Alpha Wire, says, “Mills require constant maintenance, and downtime for repairs can be costly. Our cable and wire are designed for maximum reliability to ensure long-lasting performance in all applications, from the debarking at the wood yard to the handling of finished product.” In addition to custom cable for special applications, Alpha Wire offers the following established products for pulp and paper equipment: Xtra-Guard® 1 Performance Cable has a specially formulated PVC jacket that prevents heat build-up for unstoppable reliability in a communication and control cable. Xtra-Guard 4 Performance Cable is a multi-functional product featuring a TPE jacket for advanced chemical performance and a wide temperature range, making it perfect for rugged, high-speed applications. Industrial Series V VFD Cable for variable-frequency drives is particularly designed for extended duty cycles typical in mixing and conveying. Visit Alpha Wire online.

Molex UL2237-Compliant Brad Power Solutions Simplify Assembly and Boost Machine Performance October 2011—Molex Incorporated offers machine builders a complete line of Brad modular power solutions featuring rugged, molded trunk cables for feeder circuits up to 30 amp, 600 volt AC/DC, and molded drop cables for branch power distribution circuits up to 15 amp, 600 volt AC-DC. Designed in compliance with the National Fire Protection Association’s NFPA-79 Electrical Standard for Industrial Machinery, Brad power components from Molex are UL2237 (PVVA) listed for use in motor branch circuits. “Ideal for replacing machine hard wiring, the UL2237-compliant Brad quick-connect modules comprise crush-resistant, pre-wired cordsets with factory-molded connectors. The result is a robust, scalable, and easy-to-install power distribution system that does not require the specialized tools and skilled labor typically associated with traditional conduit installations,” explains Ted Kyriazes, global product manager, Molex. Brad power solutions serve a range of industries, including food and beverage processing, packaging and material handling, automotive assembly, and pharmaceuticals. Delivering significant operational advantages over conduit-based hard wiring, Brad wiring systems helps reduce operating costs, accelerate machine set-up, and increase speed to commissioning of new industrial equipment. For added design flexibility, Brad power connectors are offered in two keying options for mechanically differentiated circuits on trunk and feeder lines. Tees with a crop connector provide an access point for branch circuits to field devices, while tees with a trunk connector split the main feeder circuit into sub-segments. Providing access points for branch or drop circuits, Brad power tees are a key component in establishing a modular, scalable, trunk and drop wiring topology. Quick-connect Brad connectors and cordsets support rapid field wiring. All connectors feature an extended ground conductor pin, which meets the requirement for first-mate/last-break. Brad cordsets are built with TC-ER cable (Tray-Rated, Exposed Run). “Where multiple machines are involved, assembly of Brad modular systems is consistent and easily replicable. Integrated Brad power products ensure fully code-compliant applications with the unsurpassed performance that the industry has come to expect from the Brad name,” adds Kyriazes. Visit Molex online.

TE Connectivity Develops Enhanced-Footprint CXP Interconnect Supports Bandwidth of 120 Gb/s October 2011—To support the latest high-speed InfiniBand CXP 12x QDR standard and IEEE 100 Gb/s Ethernet specification, TE Connectivity (TE) has developed an enhanced-footprint CXP pluggable connector and cage in a convenient one-piece, press-fit assembly. This new product supports 12 channels of up to 10 Gb/s data rates for a total bandwidth of 120 Gb/s, offers improved electrical performance, and supports pluggable copper or optical transceivers and active optical cable options. Engineered for applications in high-speed data environments, the CXP assembly mitigates EMI leakage at the bezel opening and at the cage-to-plug interface. With an enhanced, dual-sourced footprint that increases space between the vias, the product reduces crosstalk and improves electrical performance. The assembly’s one-piece, press-fit design allows for quick and easy placement onto a PCB board, eliminating the extra steps of assembling the connector and cage, thereby saving manufacturing time and cost. Threaded screw holes are also available as an optional enhancement to secure the CXP assembly onto a board. Product offerings include lightpipe and EMI/dust plug options, as well as three different heat-sink heights to suit various thermal applications. Belly-to-belly mounting options for use on both sides of a PCB board are also offered for high-port density applications that require space savings. Target applications include network switches, routers, storage devices, direct-attached storage (DAS), storage-attached networks (SAN), network-attached storage (NAS), controller cards, and servers. Visit TE Connectivity online.

Delphi Aluminum Cable for Automotive September 2011—As copper costs continue to rise, Delphi Automotive is introducing an alternative: An aluminum cable that performs comparably to traditional copper core cable without the added cost. The technology, which is also lighter than copper cable, is now in production and will be introduced on 2012 model year vehicles. “A vehicle’s electrical/electronic (E/E) architecture must support transportation, entertainment, occupant protection, and an increasing number of other vehicle systems. Because of its size and complexity, the E/E architecture system also presents a great opportunity for weight and space reduction,” said Stefaan Vandevelde, vice president, Delphi Packard E/E Architecture, EMEA, and president, global electrical/electronic distribution systems. “Delphi aluminum cable is a simple and smart way for automakers to achieve their goals of saving weight and improving quality while protecting themselves against unforeseen market fluctuations in the price of copper.” Delphi Aluminum Cable delivers the same conductivity as copper core cable but weighs up to 48% less. It meets OEM regulatory requirements, including ISO-6722 (primary cable focus), LV112-2 (battery cable focus), and USCAR-23 (for cable) and, when incorporated with Delphi Ultra Thin-Wall insulation, provides excellent pinch and abrasion resistance. “Delphi employs a unique conformal coating sealing process when the cable is still on the cutter. This, coupled with our state-of-the-art crimping process, results in a robust, high-performing cable protected from corrosion,” Vandevelde said. Aluminum cable was widely used in the automotive industry from 1969 to 1998. Delphi benefits from a legacy of introducing aluminum solid core cables in 1974 and manufacturing approximately 900 million meters of aluminum cable and 35 million meters of copper-clad aluminum cable, both of which have been proven in a variety of on-road vehicle applications. Visit Delphi online.

Alpha Wire Unveils Latest Environmentally Friendly Hook-up Wire: EcoWire™ Plus September 2011—Alpha Wire has launched a new extension of its popular EcoWire line tailored for more industrial applications. Offering all the environmental benefits and abrasion resistance characteristics of the original EcoWire, EcoWire Plus also resists oils, fuels, solvents, and other hazardous liquids. EcoWire Plus meets the fluid resistance requirements of ISO 6722 for thin-wall and ultra-thin-wall wire, making it an eco-friendly and cost-effective replacement for XLPE-insulated wire. As with original EcoWire, EcoWire Plus derives its advantage from a modified polyphenylene ether (mPPE) thermoplastic that is inherently lighter and smaller with equal robustness when compared to XLPE. In addition, EcoWire Plus is non-halogenated and contains no heavy metal pigments, meeting RoHS and Waste Electrical and Electronic Equipment (WEEE) requirements for the elimination of hazardous substances and recyclability. “EcoWire Plus is a great advancement on our EcoWire line,” says Tim Howlett, senior product manager at Alpha Wire. “Not only does it continue to offer space-saving design and weight reduction, its fluid and chemical resistance is ideal for demanding factory and industrial applications. Plus, it enables significant cost savings when replacing XLPE wire.” The initial EcoWire Plus offering is built to ISO 6722 standards for thin- and ultra-thin-wall requirements and is RoHS and REACH compliant. It is available in sizes from 28 AWG (0.09mm2) to 10 AWG (4.92mm2) with stranded bare copper conductors and an operating temperature range of -40°C to +110°C. Visit Alpha Wire online.

TE Connectivity Expands Screen Termination System September 2011—A new addition to the Tinel-Lock screen termination system simplifies field and factory repairs by eliminating the need for cutting tools and allowing the ring to be removed with pliers. Using a two-piece ring, the side-entry Tinel-Lock ring allows easy changes to accommodate unanticipated changes to the cable, wiring, or screening without the need to de-pin the connector. Versions are available to terminate single- and double-screened configurations. The Tinel-Lock termination system permits simple, cost-effective termination of cable shielding to a wide variety of military specification circular connectors with simple tooling. The system consists of two elements: a Tinel-Lock ring and a spin-coupling adapter. The ring is made from a special shape memory metal, which shrinks by 6% when heated, to permanently attach the cable shield to the adapter body. The resulting 360-degree termination has been successfully tested in severe military environments to withstand shock, vibration, temperature cycling, and corrosion. The side-entry ring with its double-grip hermaphroditic clip design gives easy installation and achieves less than 1 milliohm resistance across the cable screen termination. Visit TE online.

Phoenix Contact’s Halogen-free Wire Duct for Use in Public Areas September 2011—Phoenix Contact now offers a halogen-free version of its wire duct product for use in high foot traffic areas. In addition, new rivets, riveting tools, and a hand-held wire duct cutter make the wire duct easier to install. The halogen-free wire duct is designed for use in public areas that demand increased safety from toxic smoke in the case of fire. It is ideal for locations such as airports, subways, commuter rail cars or buses, office buildings, and offshore housing locations. Like Phoenix Contact’s standard wire duct, it features an easy-on/easy-off cover, a single part number for both the duct and cover, and two score lines for easier removal of fingers and wall. The halogen-free wire duct is available in the same height and width dimensions and two-meter lengths as Phoenix Contact’s standard wire duct. The halogen-free wire duct is rated for an extended temperature range from -25 to 90°C. Several new accessories make it easier to mount the wire duct in control cabinets. New nylon and aluminum rivets are available in a variety of diameters and thicknesses. Riveting tools are available for both the nylon and aluminum rivets, enabling quick connection within the control cabinet. The Cutfox-CD can cut wire duct up to 75mm wide and 2.5mm thick on an angle of up to 45 degrees. Visit Phoenix Contact online.

Schleuniger PreFeeder 4200 Pulls Wire and Cable Up to 1” September 2011—The Schleuniger PreFeeder 4200 is a freestanding capstan drive prefeeding machine designed to pull wire and cable up to 1.0” (25mm) in diameter from reels weighing up to 400 lbs. (182 kg). The speed of the PreFeeder 4200 is controlled by the position of the cable loop dancer. The PreFeeder 4200 provides a constant supply of cable to downstream automatic wire processing machines, such as automatic cutting machines or automatic cut-and-strip machines. This powerful prefeeder can pull cable directly from reels on wire racks or from the optional reel lifter/stand, an optional reel loading and lifting accessory that can be integrated with the PreFeeder 4200 to provide a complete heavy-duty cable prefeeding system. Features: Easy straight through loading/unloading of cable Fully automatic speed control Wide capstan can pull round or flat cables up to 1.0” (25mm) in diameter or width Universal guide system eliminates need for individual guides Electrical interface for downstream processing machine Visit Schleuniger online.

JST XMA Series Connectors Offer Wire-to-Wire Positive Locking Connections September 2011—The new XMA Series wire-to-wire, crimp-style disconnectable connectors offer compact size and provide stable contact performance under high-vibration conditions. These 2.5mm (.098”) pitch connectors are polarized and have a positive locking feature when mating to prevent contacts from making connection until the mating halves are fully mated and locked together. In addition, optional secondary retainers are available to ensure the contacts are fully seated and locked into the housings to prevent accidental release. The positive locking system is design to fit inside the envelope of the mating housing. The receptacle housings have a tapered lead-in to prevent the pin and receptacle contacts from stubbing. Three optional housing keying patterns are also available. The XMA Series connectors are available with 2 to 6 circuits rated 3 amps AC/DC (using 22 AWG) at 250 volts. They are molded in a RoHS-compliant UL94V-0 rated, glass-filled PBT resin. Temperature range is -25°C to +85°C (including temperature rise in applying electrical current). Contacts are made of tin-plated, copper alloy base material. Wire sizes AWG #26 to #22 are accommodated. Contacts are offered on standard size reels for semi-automatic or fully automatic application tooling, while mini-reels are offered for mini-reel hand tools. Visit JST online.

Phoenix Contact Introduces Marking Box, a Comprehensive, Low-Cost Printing System August 2011—Phoenix Contact introduces Marking Box, a bundled marking system comprising two printers (Thermomark Card and Thermomark Roll) and a pre-loaded laptop computer. The low-cost printing solution is ideal for smaller panel shops and system integrators with a variety of low-volume marking needs. The Marking Box system allows the user to print a wide range of labels and markers for all products in and around the industrial control cabinet. It handles all types of marking jobs, including terminal block marking, shrink sleeves, wire wraps, and many sizes and colors of adhesive labels. Thermomark Card printer produces clear, quality printing on rigid cards or flexible sheets in less than eight seconds. The Thermomark Roll printer can print configured shrink sleeves or save on material costs by using endless shrink sleeves where the individual wire markers can be set to length. A laptop is included in the package, and comes pre-loaded with Phoenix Contact’s Clip Project Pro software. The drivers for both printers are also preloaded, making this system ready to go, right out of the box. Visit Phoenix Contact online.

Weller WX2 Digital Soldering Station in Stock at Newark element14 August 2011—Newark element14 now stocks the new feature-rich Weller WX2020 digital soldering station and WX2 accessories. Designed for performance and ease of use, with an exceptionally intuitive user interface, the WX2020 soldering station includes two WXP120 pencils for large or small parts requiring high power, and they can be operated simultaneously. The capacitive glass touchscreen is chemical- and temperature-resistant and is ESD safe. An energy-saving sleep mode and multiple language selector make the soldering station efficient and practical for use worldwide. Ideal for soldering work, such as LED backplanes, solar applications, and micro soldering joints, the WX 2020 helps operations to become more efficient and productive. “We built this product based on suggestions and ideas we compiled from customers and distribution partners around the world,” said Glenn Schindo, director of electronics at Weller’s parent company, Apex Tool Group. “No one else is delivering this level of features and performance.” A video about the Weller WX2020 can be viewed at Newark’s element14 engineering community. Visit Newark element14 online.

Cinch Offers QSFP++ with the Industry’s Lowest Multi-Aggressor Crosstalk August 2011—Cinch QSFP++ passive copper cable assemblies meet FDR requirements and feature Cinch’s PairShield™ technology and extended paddlecard. Together, these technologies provide the industry’s lowest multi-aggressor crosstalk. Cinch Connectors QSFP++ copper cable assemblies exceed industry standard performance specifications for InfiniBand QDR, 40G Ethernet, SAS, and Fibre Channel applications. Cinch QSFP++ passive cable family offers:   Superior crosstalk management: The Cinch QSFP++ design includes a dramatic improvement to crosstalk management using Cinch proprietary PairShield™ termination technology. Ergonomic design: In addition, Cinch QSFP++ includes an ergonomic pull-to-release latch tether and an ESD insulated grasp area. “Smart” cables: All Cinch QSFP++ cables include an EEPROM cable management interface in each plug, programmed per the SFF8436 memory map, as well as DC blocking capacitors on the receive lanes and an I2C module select buffer. 25-30 gauge availability: Cables are available in a range of wire gauges, from 25, 26, 28, and 30AWG twinax cables, with lengths ranging from 0.50m for 30AWG to 7m for 25AWG. Cinch Connectors is a proud participant in the IBTA Logo License program. Cinch earned recognition on the IBTA Integrator’s list for DDR and QDR applications. QSFP++ meets FDR requirements. Visit Cinch online.

Yamaichi Y-Sol4 F.A.T. PV Plug Connector Assembles Without Crimping Tool July 2011—PV installers need a quick and easy assembly, with a minimum of tools. Yamaichi answers that need with the Y-Sol4 F.A.T. (free assembly type) connector system. The connector itself is fully compatible with the well-known Y-Sol4. It was designed for simple, reliable, fast installation in the field. Delivery of Y-Sol4 F.A.T. is even simple, the male plugs are delivered pre-assembled in a resealable bag, and another bag contains the pre-assembled individual female jacks. The usual package size is 50 plugs or jacks per bag. This type of packaging is easy to handle and reduces the number of individual parts needed. In the field, loosen the screw connection and insert the stripped cable into the connector from the back. A firm press of the thumb on the spring contact and you can feel the contact toggle engage. The connection between the contact and the cable is complete. In the last step, the connector is screwed together with two plastic spanners. Y-Sol4 F.A.T. is IP67 protected class; even brief immersion in water is not a problem. The contacts of the Y-Sol4 F.A.T. are made of high-quality copper alloy. That reduces the contact resistance and power loss. Corresponding requirements, such as those specified in EN50521 for PV connectors, are satisfied and even exceeded. Yamaichi has tested the PV connector in various internal long-term applications in parallel with the development phase, and the connectors are also TÜV certified. Visit Yamaichi online.

Phoenix Contact’s Molded Cordsets and Cables for Harsh Motion Applications August 2011—Phoenix Contact’s new high-flex M12 cordsets can flex up to 15 million bend-cycles. The sensor/actuator cables (SACs) meet the rigorous demands of robotics, motion, and C-track installations, where cables need torosional and bending strength beyond standard PUR cable material. The flexible cordsets’ gray PUR jacket is welding slag-resistant, so that it can flex, bend, and twist during the manufacturing process. It is halogen-, silicone-, and cadmium-free, and resistant to acids, alkaline solutions, and solvents. The M12 connectors feature a zinc die-cast coupling nut and are available in 3-, 4-, and 5-position. The cordsets provide IP65/68/69K protection. Visit Phoenix Contact online.

TE Connectivity’s Heavy-Duty Conduit System Provides Cable Protection August 2011—The new Maulflex conduit system from TE Connectivity (TE) provides exceptional protection to integrated cable harnesses. The rugged, environmentally sealed system can help extend the service life of cable harnesses by reducing abuse to the cable. The conduit uses a three-layer design to protect the harness electrically, mechanically, and environmentally. The outer layer features a helical Convolex tubing made of cross-linked ETFE for resistance to abrasion, crushing, and a wide range of fluids, fuels, and solvents. The middle shielding layer consists of one or two tinned-copper braids to protect against electromagnetic interference (EMI), and the inner expandable woven braid sleeving guards against chafing to the wire. Maulflex conduit is lightweight and flexible, making it suited to ground support applications where test equipment cables are constantly coiled and uncoiled. The helical construction allows a tight bend radius — from 0.88 to 3.36 inches, depending on conduit size — without kinking or reducing the cross-sectional area. Optional aramid strength members protect against linear strain when pulling the conduit. The system is environmentally sealed and has an operating temperature range from -55°C to +150°C. The system uses TE’s Tinel-Lock cable-termination adapters and Uniboot molded strain relief to provide a connection that allows easy reentry and reuse of the conduit. Maulflex conduit is available in nine sizes, from 3/8-inch to 1-5/8-inch nominal diameters in lengths up to 24 feet. Visit TE online.

Samtec Releases New Rugged 2mm Pitch Tiger Eye™ Discrete Wire Assembly July 2011—Samtec has expanded its discrete wire cable family to include a rugged 2mm pitch Tiger Eye™ discrete wire cable assembly. The system features Samtec’s Tiger Eye contacts, which are designed for high reliability and high mating cycles, ideal for rugged cable-to-board applications. The Tiger Eye discrete wire cable assembly (S2SD/T2SD Series) mates with the 2mm board level Tiger Eye system (S2M/T2M Series), and is shrouded, polarized, and keyed for rugged applications. Also featured is a metal retention latching system for higher withdrawal forces. The socket assembly provides up to 2.6 amps per power contact and the terminal assembly is available with an optional transfer end. The double-row design, with up to 60 total pins, is available with a standard choice of 24, 26, 28, or 30 AWG PVC cable. Teflon® cable is also available on select wire gauges and is appropriate for use in high temperature and other harsh environments. The cable system is available as a full cable assembly or as components with tooling. Pricing varies by assembly design and cable length, but on average is approximately $.20 per contact. Visit Samtec online.

Binder M12 Over-molded CAN-Bus Cable Connectors July 2011—Binder-USA has expanded its M12 Series 763 product line with a new cable specifically designed for CAN-bus applications. The over-molded connectors are ideally suited for industrial network applications, including factory automation. The single-ended cordsets are offered in both male and female versions with five gold-plated contacts. When properly mated, the connectors are sealed to an IP67 rating to ensure protection from liquids and debris. Standard cable lengths are 2, 5, and 10 meters. Other custom lengths are possible upon request. Mating receptacles and field-attachable connectors are available for a complete M12 connecting system. Visit Binder online.

TE Connectivity’s New Labels Meet NEC and ESA Specifications for U.S. and Canadian Solar Installers July 2011—TE Connectivity (TE), formerly Tyco Electronics, extends its line of warning and rating labels with new RoHS-compliant solar identification labels that offer an affordable, simple identification solution for solar installers. This new product extension includes labels that meet National Electric Code (NEC) specifications for the U.S. solar installation market and Electrical Safety Authority (ESA) specifications for the Canadian solar installation market. Designed with UV-resistant ink, UV-resistant base material, and permanent acrylic adhesive, the labels are extremely durable in outdoor environments and exhibit excellent resilience to rain, humidity, UV-rays, salt spray, and more. Target applications include surfaces constructed with smooth painted metal or textured metal. The solar identification labels meet industry specifications such as ASTM D 3652 physical construction, ASTM D 3330 adhesion, ASTM D 2979 adhesion, ASTM D 3424 method 4 UV light exposure, ASTM G85 annex 5 salt spray, and ASTM 81531 print adherence. Visit TE online.

Molex 1.27mm Pitch Picoflex® IDT Connector System Expands July 2011—Molex has expanded its extensive Picoflex® IDT connector system, which is suitable for many high-density applications where space is at a premium and power and signal are required, with the Latched Picoflex Header. Comprising PCB headers, cable connectors, and standard ribbon cable assemblies, the Picoflex connector system features a highly reliable terminal design and locking and cable strain relief to help guarantee a secure electrical connection in a variety of demanding applications in the industrial, automotive, medical, and multimedia industries.   The Picoflex family offers SMT and surface mount compatible PCB headers in high-temperature nylon and polyphthalamide. All seven header options are polarized both to the PCB and to the female connector. The staggered solder tails with 1.27mm pitch have 2.54mm distance between both solder tail rows, significantly reducing the risk of solder bridging.   The one-piece molded body with preloaded IDT terminals and cable guide removes the need for a separate upper housing, terminal, or an insertion tool, which significantly reduces applied costs. The cable entry window on the IDT connectors has a scalloped profile, ensuring precise positioning of 1.27mm, 26 to 28 AWG standard ribbon cable. The connector is terminated when the IDT terminal is pushed up into the housing, displacing the cable jacket as well as positioning itself in the top of the housing to achieve effective strain relief. Four contact points per circuit, and the integral strain relief, help ensure a reliable electrical contact in applications with high vibration and intense shock requirements.   Available in lengths from 6 to 120cm, Molex supplies four different styles of standard cable assembly options. The first option features two 90327 connectors in C-style, the second in Z-style, the third features one 90327 connector and one 90584 board-in connector in Z-style, and the last features one 90327 receptacle and one 90584 board-in connector in C-style. Molex also offers a full range of non-standard options, including shorter cable lengths.   Picoflex IDT connectors are designed to minimize assembly costs. Molex offers application tooling, ranging from hand tools for field repairs and prototyping to fully-automated harness machines. Depending on the level of tooling chosen, machines are capable of manufacturing double-ended electrical and continuity-tested cables.   Visit Molex online.

L-Com’s Smaller-Gauge USB Bulk Cable Enables Flexible USB Cable Assembly Production July 2011—L-Com Inc. has released a new, more flexible USB bulk cable with 24/28 AWG and 28/28 AWG configurations. “Not a lot of companies are providing USB bulk cable right now, even though there is a significant demand for it,” said Steve Smith, product manager. “We wanted to fill this gap by providing choices to our customers.” The new bulk cable configurations are USB 2.0-compliant and have double shields (braid and foil) to provide maximum protection against data-corrupting EMI/RFI. The 24/28 AWG configuration provides significant power transfer, while the 28/28 AWG version is primarily used for mini- and micro-USB connectors. Visit L-Com online.

Wiha Tools Introduces New Line of Industrial Soft Grip Pliers and Cutters August 2011—Wiha’s new industrial pliers with cutters feature Dynamic Joint, a new dimension in strength and durability. Pliers and cutters provide maximum comfort in daily use, smooth operation, and optimum force transmission without uncomfortable pressure points. These anti-slip pliers and cutters feature a soft dual material for safe gripping. The line has 23 styles, including combination pliers, lineman’s crimpers, stripping pliers, long nose, bent nose, long flat nose, and round nose pliers, diagonal cutters, cable cutters, and adjustable pliers. Industrial soft grip pliers and cutters features: Requires up to 40% less force for cutting, provides extended tool life with less deflection at the cut. Standard natural brushed finish, special chrome vanadium tool steel. Precise aligned cutting edges are additionally induction hardened to approx. 62HRC. Soft rounded slip guard molded into grip. Ergonomic two-component handle with non-slip soft grip surface protects the hand and reduces manual effort and user fatigue. Visit Wiha online.

HARTING Offers Simple Assembly of Polymer Optic Fibers: Cutting Without Polishing June 2011—The new assembly tool from HARTING significantly simplifies and speeds up the assembly of polymer optical fibers, while also achieving low attenuation levels. An electrician who lays cables as required in automation has very little recourse to a preassembled system cable. Consequently, this environment calls for processing methods that enable quick assembly of an optical data cord with reproducible attenuation levels. The conventional cutting of the fiber, with subsequent grinding and polishing, is time-consuming. HARTING’s tool allows precise cutting and stripping. Both single optical fiber conductors are simultaneously stripped and cut with a circular knife in the duplex procedure. The front face of the optical fiber is cut to such high precision that there is no need for subsequent polishing. In order to guarantee that each cut is precise, the circular knife is pre-clocked with each processing step. A mechanical counter permanently integrated in the gripper registers the number of steps completed. One cutting unit can be used for more than 1,200 cuts. At the end of its service life, the cutting tool blocks. The user can replace it with a new cutting unit in a simple step. A visual display signals how many cuts can still be made, allowing for ample time to acquire a new cutting unit. Visit HARTING online.

TE Connectivity Launches Low-Fire-Hazard, Heat-Shrinkable, Continuous Identification Tubing April 2011—TE Connectivity (TE) launches a new low-fire-hazard, heat-shrinkable, continuous identification tubing for industrial, rail and mass transit, aerospace and defense, and marine applications. HXCT continuous tubing is flattened, heat-shrinkable tubing, which provides superb print quality for crisp, clear wire and cable harness identification. The tubing offers several cost and labor benefits during a print run. As it comes on continuous 50m or 100m spools, it minimizes the number of spool changes. In addition, sleeves can be printed at a typical print speed of 75mm per second, which increases production speeds. Stock holding can be reduced, as the length of the sleeve can be changed to individual requirements, so one part can be used instead of multiple assembled sleeves. Also, there is a flexibility to either cut or perforate the sleeve, with the latter saving manual cutting. HXCT continuous tubing ideally suits applications in which in-sequence kitting is not extremely important, for example, where several hundred identical markers are required. It can also be used for applications where limited fire hazard characteristics are necessary. The zero halogen material, coupled with low smoke and low toxic fume emissions, makes this product best used in enclosed spaces such as mass transit, marine, and industrial installations. HXCT continuous tubing is designed for computer-based printing using a range of printers and WinTotal software from TE. HXCT continuous tubing meets several industry standard requirements, including BS 6853 Vehicle category 1a, NF F 16-101, DIN 5510-2, EN50343, SAE AS81531 4.6.2, MIL-STD-202 Method 215J, and LUL standard 1-085 ISS A1. It offers excellent print permanence when tested in demanding industry fluids. Available sleeve diameters range from 2.4mm to 38.1mm. Electric strength is 15 MV/m minimum and tensile strength is 7MPa minimum. Visit TE online.

Siemon High-Performance, Plug-and-Play Fiber Optic Cabling Passes Key Testing April 2011—Siemon’s MTP-based OM4 and OM3 plug-and-play fiber optic cable assembly products have passed key IEC and TIA/EIA performance testing. The test results showed strong performance margins to the 10Gb/s and 40/100Gb/s limits currently covered by the standards. Performed by Experior Laboratories, a leading independent, third-party testing facility, these tests confirm that Siemon’s 40Gb/s and 100Gb/s-ready plug-and-play assemblies exceed the standards’s strict insertion loss and endface geometry requirements with margins up to 60%. “Extended performance margins are particularly important in high-bandwidth multi-fiber array systems like Siemon’s 40Gb/s and 100Gb/s-ready MTP plug-and-play line,” explained Charlie Maynard, Siemon fiber optic product manager. “Contamination introduced in the field, as well as testing inconsistencies due to varied test equipment and reference cord quality, can make it difficult to ensure that the consistent performance levels of factory-terminated fiber assemblies are maintained when installed in the field.  Siemon’s plug-and-play margins help ensure compliant performance levels, even in light of field cleanliness issues and test uncertainty.” The independent testing was performed across multiple channel configurations that included Siemon MTP-to-MTP cable assemblies in both OM4 and OM3 fiber grades; MTP-to-LC plug and play modules; MTP-to-LC fiber jumpers; LC fiber jumpers; and MTP-to-MTP adapter plates. All Siemon product and channel configurations passed their respective insertion and return loss tests, which were performed according to the latest IEC 61280-4-1 Edition 2 and TIA/EIA-455-171A testing standards.  These latest IEC and TIA/EIA testing procedures use new Encircled Flux methods, which limit the negative impact of variable launch conditions on the accuracy of multimode fiber insertion and return loss test results.  Encircled flux compliance reduces test variability by up to 75% versus the previous test methods, ensuring more accurate results and helping eliminate false pass results that can degrade overall network performance. The more accurate encircled flux methods indicated significant performance margins for all Siemon product tested. In addition, all Siemon MTP connectors passed IEC 61300-3-30 Ed 1.0 testing for performance critical fiber endface geometry. Visit Siemon online.

Norwood/Kingsley Introduces the KIP-FL Hot Stamp Printer May 2011—Norwood Marking Systems/Kingsley Machine Company’s KIP-FL is the world’s first hot stamp printer for marking directly on insulated cables or wires that have connectors or terminated ends. The new front-loading KIP-FL eliminates the need to print and apply adhesive labels or heat-shrink tubing to mark cables or wires with connectors or terminated ends. Compared to labels and tubing, marking directly on cables and wire reduces labor costs and production time, eliminates peripheral materials, and delivers a cleaner appearance. Made with similar components as Norwood/Kingsley’s popular field-proven side-loading inline KIP-20, the new front-loading offline KIP-FL is a robust, low-maintenance printer. The new KIP-FL prints one line horizontally or vertically along insulated wire or cable, including Teflon, PVC, Tefzel, Kapton, and other materials. It accommodates wire and cable sizes from 0.25 to 0.75 inches in diameter.  Designed for wire harness manufacturers needing to rework existing assemblies, the KIP-FL is also ideal for manufacturers of new assemblies that include connectors or terminated ends. It is suitable for automotive, motorcycle, and aviation cables or wires as well as a wide range of other products, such as fishing line. The KIP-FL utilizes full-size, 40-character typewheels. Up to 28 typewheels can be mounted on the printer.  Accessories are interchangeable with the KIP-20 and other Kingsley wheeled printers. Offering bench-top operation and foot pedal activation, the semi-automatic, intermittent-motion KIP-FL is easy to use. Simply insert the wire or cable into the front of the printer, push the foot pedal to activate the hot stamp printing operation, and remove the wire or cable. A quick-change fixture system minimizes set-up time and maximizes printing speed. Visit Norwood online.

Xuron Introduces Cable Tie Cutter April 2011—Xuron’s new 2275 Quick Cutter is a cable tie cutter that is designed for rapidly and cleanly cutting cable ties and other soft plastics. The device works in a wide range of manufacturing and field service applications, and provides full cutting capability along the entire length of its blades. The cutter allows users to cut cable ties quickly, especially in tight spaces and places with limited vision. With the patented Micro-Shear bypass cutting technology, a square cut is made to the cable tie that leaves a smooth, flat finish, rather than pinching them and leaving spikes,. Developed for wire harness applications that involve the cutting of many cable ties, the cutter is ergonomically designed, with soft rubber cushioned hand grips, a Light Touch™ return spring, and no finger loops. It fits comfortably in a wide variety of hand sizes, and it’s ideal for cutting nylon or other soft plastic cable ties inside aircraft or equipment enclosures. It’s priced at $18.45. Visit Xuron online.

Heilind Stocks Innovative Cold-Applied Splices From TE Connectivity Heilind Electronics Inc. now stocks TE Connectivity’s innovative cold-applied splice. This award-winning splice provides wire termination and environmental sealing in a single step, without the application of heat. Environmental sealing is achieved without the need for adhesives, tapes, grommets, or other methods traditionally used in aerospace and defense applications. Also, since heat is not required for installation, a splice can be applied in hazardous environments. “We’re happy to be able to offer customers TE Connectivity’s innovative cold-applied splice,” said Alan Clapp, Heilind VP. “Our customers will appreciate the quick installation, high performance, and small profile of this splice.” TE’s cold-applied splice uses a non-flowing gel to provide sealing and works with all known wire insulations, including TFE. Splices are available in three color-coded sizes for 26AWG to 12 AWG wire with either silver or tin-plated copper conductors. The metal splice is surrounded by a transparent polyvinylidene fluoride sleeve with color-coded thermoplastic end caps. The design prevents water entrance under permanent pressure or weight, and is reliable in a wide variety of environmental conditions. Visit Heilind online.

Weidmuller’s Fully Shielded Sensor-Actuator Interface M12 Connecting Cables Protect Against EMI April 2011—Weidmuller now offers fully shielded M12 cables with a braided shield connected to the coupling nut. This design provides 360° protection of the connector and the cable against electromagnetic interference, and gives users fully shielded and secure signal connections. With cULus approval, the new M12 connecting cables are suitable for use on machinery in a broad range of applications in North America. The fully shielded cables include 3-, 4-, and 5-pole versions as single- and double-ended cables, and are available with straight and right angle connectors for applications with limited clearance space. As with most Weidmuller Sensor Actuator Interface connectors and cables, the fully shielded M12 versions feature a self-securing ratchet coupling nut for secure connections in applications where shock and vibration are present. Ideal for use in the most demanding continuous flex C-track applications, the cables feature halogen-free PUR jackets, and are rated for over two million bending cycles. Their increased performance and lifespan benefits users through reduced maintenance needs and optimized machine up time. In addition, the water- and dust-tight IP67-rated connectors ensure a reliable connection outside of the cabinet, directly on the machine. Weidmuller also offers shielded M12 and M8 customizable connectors for use with existing cables. This option gives users the flexibility to create custom cables that disconnect quickly in the field. Visit Weidmuller online.

Xuron Kevlar® Scissors Hold and Cut Slippery Fibers April 2011—Xuron’s precision scissors are designed to cut Kevlar® in fiber optic cables, and are ergonomically correct for production and field service applications. The Xuron Model 9180 Kevlar shear features one serrated edge to prevent the fibers from sliding, and another highly sharpened edge that makes a clean, even, and uniform cut. Ideally suited for prepping fiber optic cables, this ergonomic scissors has cushioned rubber grips and a return spring that opens the cutting head wide after each cut. Designed for production use, the Xuron Model 9180 Kevlar shear can be used by left- or right-handed workers, male or female. There are no awkward finger loops to inhibit gripping, and they can be used to cut other cable insulation or degating parts as well as Kevlar. The Xuron Model 9180 Kevlar shear is $23.75. A catalog of other shears, pliers, and assembly tools is available. Visit Xuron online.

Heat Trace Cable System is Modular, with Pre-Terminated Connectors April 2011— Heat Trace Products LLC now offers a new labor-saving, self-regulating heat cable system for virtually any process temperature maintenance and freeze protection application. T-links self-regulating heating cables provide a specified amount of heat anywhere along their length in direct response to local temperature or thermodynamic variations to maintain process heating and prevent freezing. Featuring pre-terminated watertight connectors and modular cable lengths, this Heat Trace cabling reduces installation and maintenance costs by eliminating custom cutting, scrap, splicing, and in-field connector fabrication. Available in 5-, 10-, 20-, 50-, 100-, and 200-foot standard lengths (custom optional), T-links self-regulating heating cables can maintain temperatures up to 150°F, and will not burn out if overlapped. Ideal for high-maintenance applications, users can simply replace sections in minutes without tools. Offered in 3-, 5-, 8-, and 10 watts/ft., in 120- and 240-volts, these low-energy cables can be stepped up or down, and LED lights can be installed anywhere. T-links self-regulating heating cables are UL-approved and priced according to length. Literature is available upon request. Visit Heat Trace online.

DMC Introduces a Digital Torque Tool for Connector Assembly April 2011—Daniels Manufacturing Corp. (DMC) has introduced the BT-ST-300D digital torque tool for electrical connector assembly. This state-of-the-art tool provides OEMs, MROs, and field service techs with a simple and efficient way to precisely measure torque values between 15 and 300 inch-pounds. It was developed specifically to meet the demands of electrical connector final assembly, but may lend itself to other applications. The tool has dual 3/8” drives on opposing sides for hand-held or bench-mounted use. The optional static mount base enables operators to use the digital torque tool as a bench-top or wiring-board-mounted torque station. A visual and audible warning alert lets the operator know when the force torque reaches 90%, 100%, and 110% of the preset torque. A clear, sliding cover helps prevent accidental touching of keys. The unit is powered by two standard AAA batteries, which are included. This highly repeatable digital torque system integrates easily with other electrical connector accessory tools in DMC’s BETATM line, and helps maintain precise tightening consistency through every facet of wiring system final assembly. Visit Daniels Manufacturing online.

Alpha Wire Unveils Series XM Flexible Control Cable March 2010—Alpha Wire’s new Series XM flexible control cable provides continuous-duty flexing in a robust PVC-jacketed cable. A new PVC formulation enables continuous flexing in strenuous applications such as high-speed pick-and-place robotic systems, automated material handling equipment, conveyors, and transfer shuttles. “Although tougher, PVC has traditionally not been considered a good candidate for continuous flex applications. However, Series XM’s specially formulated PVC jacket handles flexing without cracking or degradation in industrial applications,” said Konstantin Khitrik, product manager at Alpha Wire. “Even better, the new jacket is more cost-effective, meaning our customers get higher performance from a smaller investment.” Available in conductor sizes from 18 AWG to 8 AWG and up to 65 conductors, oil- and sunlight-resistant XM cables have a dynamic temperature range from -5°C to +90°C. They are approved to a wide range of standards that includes UL types TC-ER, MTW, WTTC, and CSA AWM I/II A/B FT4. Furthermore, Series XM meets NFPA 79 standards for industrial machinery applications. The cables are available unshielded, or with a braid shield for environments with potential EMI/RFI interference. Conductors are available in red, blue, or black to match industry-standard color-coding for AC and DC circuits. Visit Alpha Wire online.

Komax’s New Crimping System is Compact in Size Only April 2011—Designed for one- and two-sided crimping and one-sided seal loading, the new Gamma 263 crimping unit from Komax carries a small footprint. Yet, the unit offers big features like high output, integrated quality monitoring systems (CFA/CFA+), an optional WPCS (wire processing communication standard) interface for networking, choice of belt or roller drive on the same machine, touch-screen setup, and field-proven Komax technology for assuring optimum processing of a wide range of conductors and cross-sections. A variety of accessories and options make it easy to customize the unit to your unique business needs. The Gamma 263 from Komax will be introduced at the Electrical Wire Processing Expo, Milwaukee, Wisconsin, U.S., May 18-19, booth 1119. Visit KOMAX online.

Xuron Kevlar Scissors Hold and Cut Slippery Fibers April 2010—A precision scissors that is especially designed for cutting Kevlar® in fiber optic cables is available from Xuron Corp. The shears are ergonomically correct for production and field service applications. The Xuron® Model 9180 Kevlar Shear features one serrated edge to prevent the fibers from sliding and another highly sharpened edge that makes a clean, even, and uniform cut. Ideally suited for prepping fiber optic cables, this ergonomic scissors has cushioned rubber grips that comfortably fit into any hand, and a return spring that opens the cutting head wide after each cut. Designed for production use, the Xuron Model 9180 Kevlar Shear can be used by left- or right-handed workers with varying hand sizes. There are no awkward finger loops to inhibit gripping, and they can be used for cutting other cable insulations or de-gating parts, as well as Kevlar. The Xuron Model 9180 Kevlar Shear list price is $23.75. Visit Xuron online.

Alpha Wire Series XM Flexible Control Cable March 2010—Alpha wire has introduced a Series XM flexible control cable that provides continuous-duty flexing in a robust PVC-jacketed cable. A new PVC formulation enables continuous flexing in strenuous applications, such as high-speed pick-and-place robotic systems, automated material handling equipment, conveyors, and transfer shuttles. Available in conductor sizes from 18 AWG to 8 AWG and up to 65 conductors, oil- and sunlight-resistant XM cables have a dynamic temperature range from -5°C to 90°C. They are approved to a wide range of standards that includes UL Types TC-ER, MTW, WTTC, and CSA AWM I/II A/B FT4. Furthermore, Series XM meets NFPA 79 standards for industrial machinery applications. The cables are available unshielded or with a braid shield for environments with potential EMI/RFI interference. Conductors are available in red, blue, or black to match industry-standard color coding for AC and DC circuits. Visit Alpha Wire online.

Tyco Electronics Launches PSA, Thermal Transfer Printable Labels for Wire and Cable Identification April 2010—Tyco Electronics introduces EET G4 woven nylon, Pressure-Sensitive Adhesive (PSA) acrylic labels for thermal transfer printers. The labels are suitable for wire, harness, and cable identification labeling, as well as applications with irregular contours or that have low surface energy. The industrial, instrumentation, consumer electronics, commercial, and building markets will benefit from these labels, as they are available in multiple sizes to fit a wide range of wire, harness, and cable dimensions. For wire and cable applications, the labels can be applied in a “flag” or “wrap-around” format. Additionally, the EET G4 labels easily conform to the flexible nature of flat-ribbon cables without causing peeling or delamination. The product line has passed the Mark Permanence test (MIL-STD-202; method 215) and Eraser Rub test (MIL-M-81531), indicating that the labels have exceptional resistance to abrasion and alcohol-based solvents, such as isopropyl alcohol, when printed using the recommended thermal transfer ink ribbon. Visit Tyco Electronics online.

Tyco Electronics Expandable, Braided Polyester Sleeves March 2010—Tyco Electronics’ Raychem Versaflex polyester sleeves for mechanical protection of wire and cables are now available in North America. The sleeves are competitively priced and offer extreme flexibility and strength through a braided design that allows for easy expansion and contraction of the sleeves while retaining tension. The RoHS-compliant product line easily conforms to irregularly shaped products or substrates without the need to heat shrink. The sleeves do not retain heat or moisture and offer resistance to abrasions. Specific applications include cable bundling and protection of wire harnesses and hoses in the industrial, commercial, and rail industries. Product offering includes flame-retardant and non-flame retardant versions, which are both available in multiple sizes. The flame-retardant version meets UL VW-1 flammability requirements. Visit Tyco Electronics online.

Molex TM-4000 Universal Crimp Press Terminates Large Lug Products March 2010—Molex’s heavy-duty TM-4000™ Universal Crimp Press provides up to 31 kN (7000lbf) for bench-top crimping large lug products of up to 4 AWG. The TM-4000 Universal Crimp Press is an inexpensive, electrically controlled, direct-drive press designed for mid-volume, semi-automatic bench-top operations such as those found in the automotive, industrial, and commercial markets. Capable of production rates of up to 2,400 terminations per hour, the TM-4000 offers contract manufacturers, assembly houses, and design engineers an effective and affordable method of applying a wide range of side- and rear-feed terminals to heavy-gauge wires. To help reduce tooling costs and provide production flexibility, the TM-4000 accepts most industry standard applicators, including air-feed applicators that process terminals mounted on Mylar tape, as well as FineAdjust™ and Mini-Mac™ applicators with side and rear feeds. The TM-4000 Universal Crimp Press meets the strict OSHA (Occupational Safety and Health Administration) safety and noise requirements and is CE approved, according to the essential health and safety requirements of the Machinery Directive, Low Voltage Directive, and EMC Directive, which reduces the risk of injury. Two attached safety interlock switches prevent the press from cycling if the guard is open or when it is being hand-cycled. Visit Molex online.

Samtec Offers Family of Rugged Tiger IDC Cable Assemblies April 2010—Samtec’s rugged, multi-finger Tiger IDC contact system is designed for applications requiring high reliability and/or high mating cycles, with optimized normal insertion and withdrawal forces. Samtec offers three rugged “off the shelf” Tiger IDC twisted pair and flat cable systems, as well as custom IDC design capabilities for virtually any application. Two 30 AWG Flat Cable Tiger IDC assemblies are available in a choice of pitches with reverse wiring, breakout, and daisy chain options. The .050-inch (1.27mm) pitch (FFSD Series) and low profile 2mm (.0787-inch) pitch (TCSD Series) systems mate with an extensive assortment of Samtec’s standard .050-inch (1.27mm) and 2mm (.0787-inch) pitch terminal strips. The 32 AWG Twisted Pair IDC Cable Assembly (FFTP Series) is on .050-inch (1.27mm) pitch and provides up to 2½ times the performance of traditional IDC flat cable. The system mates with a choice of standard Samtec .050-inch  (1.27mm) micro, shrouded, and ejector headers. All three Tiger IDC Cable assemblies offer a variety of rugged options, including strain relief and polarization. They are available in single- or double-ended with socket or terminal strip end options. Pricing begins at 10¢ per line at production quantities. Visit Samtec online.

Schurter V-Lock Power Cords Latch into IEC Connectors and Power Entry Modules March 2011—Schurter now offers the V-Lock cord retaining system, an attractive and simple solution for 10 amp and 16 amp appliance couplers and power entry modules, according to IEC 60320 (15A and 20A according to UL). The new V-Lock power cord provides a safe and reliable power connection. It conveniently attaches to the notched inlet or outlet to prevent accidental disconnection of the power from the equipment. The yellow catch mechanism is easily released by depressing the lever. Unlike wire bail or clamp accessories, no additional hardware is required to install the cord retaining system, saving installation time and material.  Schurter offers standard inlets, outlets, power entry modules, and a wide range of mating V-lock cordsets. The cordsets are available with NEMA plugs and a variety of country-specific plugs. Other connectors and power entry modules can be built to mate with the V-Lock solution. Cordsets are available with custom cable lengths and other plug variations on request. Minimum order quantities apply. The V-Lock Cord retaining solution is ideal for use in environments where protection against power disconnection is essential. Applications include portable medical devices, laboratory equipment, power distribution units for telecommunication and datacom equipment, as well as audio and soundstage equipment. Pricing for the standard V-Lock appliance inlets start at about $1.49 each per 100 pieces and varies for the range of power cords. Visit Schurter online.

TE Connectivity’s Side Entry Bushing Conforms to Circular Wire Bundles March 2011—TE Connectivity’s new side entry bushing (SEB) for military, commercial aerospace, and commercial marine environments is designed for high temperature applications where tape or fixed grommets are used. One strip of the pre-coiled, reusable SEB can replace up to 6 feet and 40 wraps of silicone tape traditionally used in strain relief of wire and cables. The flexible, compressible bushings are thermally formed so they naturally conform and gather circular bundles to provide excellent strain relief where environmental sealing is not required. In addition, the SEB does not contain an adhesive layer, which makes the product easily removable without leaving behind messy adhesive residue, and can often be re-used after repairs have been made. Currently available in six standard sizes, the bushings can be trimmed to fit to any size clamp/wire combinations. Side entry bushings are thermoformed from a silicone elastomer with a temperature rating to 180°C continuous use and flame-retardant. They maintain outstanding low-temperature flexibility, and resist hydraulic fluids, fuel, and lubricating oils. The bushings conform to MIL Standard AMS-DTL-23053/10, MIL-PRF-46846 Type II Class 1, and TE specification RT-1140 for silicone elastomeric materials. For more information, call 800.522.6752 or follow TE on Twitter for all the latest product news @TycoElectronics. Visit TE online.

Molex Latest iPass+ High-Speed Channel (HSC) CXP Copper and Optical Products March 2011—Molex Incorporated announces its latest additions to the iPass+™ product family. The iPass+ High-Speed Channel (HSC) CXP copper and optical system offers connectors and cables that achieve rates of up to 120 Gb/s of pluggable data over 12 lanes in one assembly. This dual paddle-card system was adopted as the InfiniBand CXP 12x QDR standard, and by IEEE 802.3ba as the 100G Ethernet standard, providing 10 lanes of 10 Gb/s data rates. Molex has employed the latest high data rate capable wafer technology and compliant-pin tails to develop two integrated connector offerings for the growing server-storage market: The enhanced footprint version is a high-density, 10-channel connector, which conforms to IEEE 802.3ba requirements for the 10-channel 100 Gigabit Ethernet interface, and provides a path to future terabit networks. The standard version is a high-density, 12-channel connector capable of achieving Quad Data Rates (QDR) of 10 Gb/s. The one-piece press-fit connector and cage assembly provides one-step placement to the board and is offered in both single and stacked dual-port configurations. “Not only does the iPass+ HSC CXP deliver one of the highest data rate capable I/Os on the market today, but it provides the most effective usage of space,” said Larry Schultz, global product manager, Molex. “This allows our customers, the server and switch manufacturers, to provide twice as many high data rate capable channels as their current products, and deliver a superior solution to the end-user.” Other Molex iPass+ HSC CXP products include: Stacked Dual-Port Integrated Connector: The stacked dual-port connector and cage assembly integrates two individual 12x ports into a single press-fit connector that provides one-step placement to the board. Copper Cable Assemblies: The copper cables are designed to accommodate single, ganged, or stacked connector configurations in extremely high-density requirements. CXP passive copper cables are available in a variety of lengths. Active Optical Cable Assemblies: CXP active optical cable (AOC) assemblies and pluggable transceiver modules use 12 transmit (TX) and 12 receive (RX) channels, and deliver 10 Gb/s per channel over multimode optical fiber with transmission distances up to 1km (3280.840’). Integrated transceiver modules containing an optical engine specifically optimized for low-power consumption and high reliability provide optical-to-electrical conversion at the cable ends. Optical Module Assemblies: The low profile CXP optical 4.50mm round module assemblies offer improved fiber management over traditional flat cables for connecting CXP transceivers. The CXP optical module assemblies employ 24 fibers using industry-standard MTP/MPO connectors to provide 12 transmit (TX) and 12 receive (RX) channels over 10 Gb/s high-bandwidth (OM3) fiber. This design meets InfiniBand bandwidth requirements for CXP modules spaced up to 300m. For more information on the iPass+ Interconnect System, visit Molex online.

Xuron’s Ergonomic Pneumatic Wire Cutter Helps Prevent Worker Fatigue March 2011—Xuron Corp. has created an air-powered wire cutter that is designed to fit comfortably in large and small hands, and has a soft touch actuator for effortless high-volume flush cutting. The Xuron® Model 590 Micro-Pneumatic™ Cutter has a tapered rectangular shape that is comfortable to hold in either hand, regardless of size, and has a side bar requiring only 1/16” of travel to actuate the blades. Suitable for high-volume wire cutting applications, this ergonomic hand tool eliminates manual squeezing, is torque-free, and operates quietly. Featuring cutter blades with bypass edges that produce clean, flush cuts, the Xuron® Model 590 Micro-Pneumatic™ Cutter is offered with standard blades, blades with lead retainers, and low-profile blades for reaching into tight spaces. Requiring only 50 psi air and 0.13 cfm, it incorporates an internal bellows and generates less than 60 dbA of noise. Prices start at $180. Visit Xuron online

.Schleuniger’s PreFeeder 4200 Feeds Cable up to 1” O.D. March 2011—The PreFeeder 4200 is a free-standing capstan drive prefeeder designed to pull wire and cable up to 1.0” (25mm) in diameter from reels weighing up to 400 lbs. (182 kg). The speed of the PF 4200 is controlled by the position of the cable loop dancer. The PF 4200 provides a constant supply of cable to downstream automatic processing machines with a maximum speed of up to 10.5 ft./sec. It can pull wire or cable from reels on racks or from the optional reel lifter/stand. Setup and integration of the PreFeeder 4200 into a production line is quick and easy. Loading and operation is clear and simple, allowing for short changeover times. Customers benefit from the ability to process a large spectrum of wires and cables with a simple solution that provides high production output and an excellent price/performance ratio. The new PreFeeder 4200 from Schleuniger is a cable prefeeder that can be universally applied and complements its line of wire and cable processing equipment. Visit Schleuniger online.

Brady Revamps PermaSleeve Wire Marker Products March 2011—Brady Worldwide’s line of PermaSleeve™ Wire Markers will now include all of Brady’s thermal transfer heat-shrink sleeve products, including those previously known as Heatex™. In addition, the PermaSleeve brand will be updated with a durable paper cardstock liner, consistent part number ordering, and a new adhesive tape color-coding system that makes it easy to differentiate between the various sleeve products. To help customers differentiate between the different sleeve options within the PermaSleeve product line, Brady created a color-coding system that will be implemented on the sleeve liners. A colored adhesive tape will be placed on the liner to clearly identify the type of wire marker. For example, the B-345 High Temperature PermaSleeve wire markers will have a yellow adhesive tape on its liner, and the B-342 3:1 Heat Shrinkable PermaSleeve wire markers will have a blue adhesive liner. Because the sleeves can appear identical to other PermaSleeve wire makers within the line, this color-coded packaging will help customers quickly and easily identify which type of sleeve they should be using—without needing to locate the packaging or box that the product came in. In addition to the color-coded adhesive tape, the PermaSleeve product line has also been re-structured to have consistent roll quantities, sleeve liner dimensions, and a universal product catalog number scheme. Visit Brady online.

Schleuniger PowerStrip 9550: In a Class of Its Own
January 2011—The PowerStrip 9550 offers the utmost in precision and performance to the widest possible range of applications.

Schleuniger’s indexing cutter head technology has now been paired with powerful servo drives, state-of-the-art electronics and unparalleled user-friendliness. Thanks to intelligent force/speed management, the new PowerStrip 9550 easily processes wires as large as 2/0 AWG (70 mm2).

The PowerStrip 9550 processes the widest range of applications, from stranded wire to multi-conductor cables as well as coaxial and other shielded cables by configuring each machine according to customer’s requirements. Since the machine is modular, various processing modules, such as the cutting head type, can be combined with various function modules, such as the four-zone belt feed, to customize the machine for each customer. All processing and functional modules can be retrofitted at a later date, making the PowerStrip 9550 a future-proof investment.

User-friendliness and short changeover times are other key benefits of this new cut and strip machine. Its user interface uses a 10.5’’ color touchscreen with an intuitive menu structure for fast and efficient programming. The PowerStrip 9550 is fully equipped with quick-change solutions for all wire-specific parts. It also incorporates the new SmartBlade™ system, an exchangeable cartridge that holds the universal slitting unit.

Visit Schleuniger online.

3M Adds miniSAS Cable Assemblies Twin Axial Cable Platform
November 2010—The new 3M brand High Routability Internal miniSAS Cable Assemblies 8F36 Series utilizes the industry’s first known flat, foldable, and longitudinally shielded high performance twin axial ribbon cable products, also from 3M. The miniSAS cable assemblies will be available through 3M Interconnect Solutions franchised distributors.

The flat, foldable, and pliable design of the 8F36 Series high performance cable assemblies utilizes 3M’s ultra-low-profile, high speed, high signal density Twin Axial Ribbon Cable SL8800 Series, making this new assembly less than half the thickness of conventional miniSAS.

Due to the attributes of the SL8800 Series cable, the 8F36 Series cable assembly is ideal for space-constrained electronic systems and can easily route along the sides of cabinets and through narrow openings between fans or heat sinks. Additionally, the 8F36 Series cable assembly:

• Exceeds the 6 Gb/s performance standard designated by SAS 2.0 requirements

• Can be folded and bent in multiple locations with a bend radius as low as 1mm and still meet SAS 2.0 performance criteria

• Is available with or without sidebands

• Is available with silver- or tin-plated signal conductors and solid polyolefin dielectric

• Is RoHS compliant and halogen-free

The 8F36 Series cable assembly can be used for miniSAS internal cabling applications in servers and storage systems.

Visit 3M Twin Axial Cable Solutions online.

New Portable Plotter from Weidmuller
January 2011—Weidmuller’s new MCP Basic Plotter complements the Weidmuller MultiCard identification markers for terminal blocks, wires, cables, and other electrical equipment. The MCP Basic features are similar to the MCP Plus Plotter; it uses plotter technology, is compatible with MultiCard marker formats, and works in conjunction with Weidmuller’s dynamic M-Print Pro® software. Lighter and smaller than the MCP Plus, the new MCP Basic comes with a travel case, making it ideal for customers with low volume or on-site printing requirements.

Easy and quick to operate, the MCP Basic satisfies the needs of low- to medium-volume users who print smaller quantities of markers. In addition to printing full or half cards as required by other printing systems, the MCP Basic also prints partial MultiCards. Its special positioning frame can hold up to three MultiCard types at a time and, when used in conjunction with an optional wire marker inlay or frame, can effortlessly print over 160 MultiCard varieties. An optional MCP-Label positioning frame makes it easy to transition from printing custom tags and markers to printing paper and polyester labels. The MCP Basic easily connects to PCs or laptops via a USB port and comes with the updated plotter controls featured in the newest version of Windows-based M-Print Pro® software.

The MCP Basic comes complete with a pen depot with sealing rings to allow storage of up to two plotter pens directly on the machine. The plotter also includes a universal power pack (110VAC/240V, 50-60 Hz), software CD, cables, frame, marking pen, and manuals for both the hardware and software.

Visit Weidmuller online.

Samtec AcceleRate™ Cables Provide Cost-Efficient High Speed Performance
January 2011—Samtec’s new AcceleRate™ cable system is a cost-efficient, high performance, micro coax solution for high-speed applications. The system’s compact design, high rate of data transfer, and rugged features make it particularly well suited to applications which require a space-saving, flexible, economical solution for quick handling of large amounts of data.

AcceleRate High Speed Cable Assembly (FCC8 Series) features 36 AWG micro coax cable that can achieve higher performance than standard 38 AWG. Available in lengths to one meter (40.00”), this 50W cable boasts a 25mm bend radius and a flex life of up to 10,000 cycles. In addition, a patent-pending direct-to-lead termination technology further optimizes signal integrity by eliminating the traditional requirement for a transition board. The FCC8 Series performs from 1.79 GHz (1 meter) to 4.72 GHz (6 inches) at a 7dB insertion loss.

AcceleRate is RoHS compliant and is available with a standard choice of 10, 20, or 30 signal contacts on .8mm (.0315”) pitch with the outside contacts grounded to its outer body shielding. A rugged latching system, metal shielding for EMI protection, and weld tabs on the mating receptacle (FCS8 Series) make the system ideal for rugged applications. Application specific sizes, terminations, and wire gauges are also available.

Visit Samtec online.

Tyco Electronics’ Splice Seals without Heat or Tapes
January 2011—A new cold-applied splice from Tyco Electronics (TE) provides both wire termination and environmental sealing in a single step. Sealing is provided without the need for adhesives, tapes, grommets, or other methods traditionally used in aerospace and defense applications. Because no heat is needed, the splice can be applied in potentially hazardous applications, such as in fueled aircraft.

The one-piece construction not only simplifies use, it allows a compact space-saving profile. The immersible splice prevents water from entering even under permanent pressure or weight.

The splice uses a non-flowing gel to provide excellent sealing without mess. The metal splice is tin-plated copper with a transparent polyvinylidene fluoride sleeve and color-coded thermoplastic end caps.

The splices are available in three color-coded sizes for 26 AWG to 12 AWG wire with silver- or copper-plated conductors and are rated from -65°C to +150°C. They meet the requirements of SAE-AMS-DTL-23053/8 for insulation sleeve and the current draft of SAE-AS81824/12 (modified for 150°C) crimp splices.

For more information, contact TE’s Product Information Center at 800.522.6752, or email product.info@tycoelectronics.com.

Komax Kappa Cut-and-Strip Machines Speed Wire Setup
January 2011—The latest sensor technology gives the Kappa line from Komax a powerful advantage for easy cable setup and changeovers without tools. Even difficult to process materials can be set up quickly, giving these machines a very broad range of applications.

The same sensor continuously monitors processing during production. The optical cable detector prevents stripping or end-of-the-cable errors early in the process, so cut losses are also eliminated.

These Kappa units use the intuitive TopTouch software, modeled after the Komax TopWin™ interface. With the integrated user prompts, Kappas are extremely easy to operate. Also, each model may be optimized with a full array of optional add-ons.

The Kappa 321 carries a patented swivel technique in the wire drive, allowing for different processing positions. The machine is designed for a wide variety of special applications or the separation and processing of inside wires in multi-pole cables.

The Kappa 320 has a powerful blade head to handle wire sizes from 0.05mm to 10mm2. It can be controlled and networked via TopWin software to allow inkjet marking.

The Kappa 310 is an ultra-compact, economical high-speed machine. It is designed for the reliable, controlled processing of the finest wire sizes, from 0.02mm2 to 6mm2.

Visit Komax online.

3M Halogen-Free (HF) Cables
November 2010—As part of its strong commitment to improved sustainability, 3M now offers an alternative to conventional PVC insulated cables that are more environmentally compatible. The new product portfolio consists of a variety of cables with halogen-free insulation.

The expanded product range includes flat ribbon cables with 0.09mm² cross-section (28 AWG) stranded conductors on a 1.27mm pitch. They are available as jacketed cables with different jacket thicknesses for external cabling, or without jackets for internal cabling inside devices. These cables are also available with or without shielding.

Shielded or unshielded round conductor flat cables are also included in the development program. Specialties in 3M’s flat ribbon cable products include a highly flexible cable, a version with solid conductors, and a cable with 0.14mm² cross-section (26 AWG) conductors.

The innovative insulation material allows the flat ribbon cables to be mass terminated to IDC connectors and also easily zipped for branching or discrete terminations. The material is suitable for extended temperature ranges from -40°C to +105°C. A cable portfolio using halogen-free materials and a conductor pitch of 1mm will be available soon.

Visit 3M online.

Schleuniger’s TransferLine Puts Cable Processes in Line
December 2010—Schleuniger has expanded its wire processing equipment to include fully automatic and semi-automatic transfer systems.

The TransferLine is based on a flexible, individually adaptable modular system that can handle up to 15 processing stations. The mechanical, pneumatic, and electrical interfaces are designed to accommodate quick and simple retrofitting and installation of add-on modules.

Cable fixtures and assembly nests—known as Shuttle and Carrier—handle various functions in the processing of the cable and the connector assembly.

The efficient platforms, with standardized stations, cover an extremely broad application range, individually customized according to specific production requirements. The design makes it easy to carry out processes such as cutting, jacket and conductor stripping, and crimping or welding of loose piece or taped contacts. Other processes include feeding and assembly of connector parts, color recognition and orientation with the Schleuniger camera system, and crimp force and video camera based quality monitoring, to name a few.

With continued reduction of production cycle times and increased demands on productivity, the TranferLine provides a flexible, low-cost linear system for the wire processing industry.

Visit Schleuniger online.

Tyco Electronics’ First Long-Reach Cable Assembly Certified by VESA
November 2010—Tyco Electronics (TE) has introduced a long-reach, passive cable assembly that complies with the DisplayPort™ version 1.1a Reduced Bit Rate (RBR) specification.

This assembly is the first of its kind to be certified by VESA (Video Electronics Standards Association), a certification program that enables consumers to easily identify cable adaptor products that have been tested and certified for proper operation via the DisplayPort Certified Logo on adaptor product packaging.

The long-reach cable assembly can be used in projectors, large commercial LCD monitors, and bulletin and information panels commonly found in large campuses.

By meeting the DisplayPort RBR compliance specifications, this long-reach cable assembly enables the transmission of multimedia content from a source device, such as a graphic accelerator in a PC, in high-definition (HD) format, to a sink device such as a projector or LCD TV, located as far as 15 meters away. The cable assembly is available in two lengths: 10 meters and 15 meters.

DisplayPort Version 1.1a specification defines the next generation video/audio interface form factor and video/audio content transmission in variable data rate: High Bit Rate (HBR) at 10.8 Gb/s and RBR at 6.48 Gb/s. HBR is mainly used in short-reach video/audio interconnect applications (a desktop PC to a stand alone LCD), whereas RBR is mainly used for long-reach video/audio interconnect applications (notebook PC to a projector). Both applications use the same interface as well as signaling.

Samples of the cable assembly can be ordered by contacting Kent Kasuya, TE product manager, at (81) 44.844.8292 or kykasuya@te.com.

Visit Tyco Electronics online.

Hitaltech’s Flexible Interconnect Systems
December 2010—Hitaltech’s flat flexible cable is combined with round pin terminations achieved by flattening the round, solid copper conductors to give a smooth transition from flat to round. This gives a very flexible cable that is highly resistant to vibration and bending.

The fully automated production line is able to manufacture a flat, flexible solution for PCB-to-PCB connections, a PCB-to-component connection, or for an entire cable harness.

A permanent connection is made by soldering the round pin at each end, or for a removable connection, one side can be soldered and the other end can be combined with a connector. For this purpose, termination styles enable the use of ZIF/LIF connectors, crimp connectors, IDC, etc.

Special pin length or shapes can be produced for connecting/soldering a component directly to the cable end. Windows can be accurately placed in the insulation to enable the soldering of SMD components directly onto the cable.

For a complete cable harness assembly, a set of FFC and “distribution pieces” specifically prepared for crimp or any other connection system, can be provided. The FFC can be supplied with double-sided adhesive tape for easy installation in production or in the field.

A range of eight pin pitches from 1mm to 5.08mm is available, and the length can be between 19mm and 5,000mm. Various insulation materials are offered to suit the particular application. Special pin pitches, mixed wire gauge, and termination style can also be produced. Other options include higher current (12 amps) products and hybrid variants containing optical fibers for signal and copper conductors for power.

The interconnect system is delivered ready for use and does not need any further preparation before assembly.

Applications include automotive, industrial control, and any application where a connection with high bending and vibration resistance is required.

Visit Hitaltech online.

Samtec Discrete Wire Cable System Offers High Power Performance in Small Package
November 2010—Samtec’s latest high-performance power interconnect solution is a robust discrete wire cable system ideal for space-limited applications. The PowerStrip™/15 Cable Assembly (MPSS Series) is available with 2, 3, 4, 6, or 8 dual leaf blade contacts on a narrow 5mm (.197”) centerline. When mated with Samtec’s PowerStrip™/25 High Power Terminals (MPT Series), the system has a current carrying capacity of 14.4 amps per contact at 30°C temperature rise (with 8 positions powered and 14 AWG cable).

The PowerStrip/15 Discrete Wire Cable System is available in double or single-ended assemblies, with 14 or 16 AWG discrete wire coax cable and a choice of assembled lengths. It also features a positive latching system for increased unmating force and polarized guide posts that allow for blind mating, making it ideal for rugged or other harsh environments.

Samtec’s PowerStrip interconnect family is designed to meet a variety of high current applications and includes three product levels differentiated by size and power output: PowerStrip/35, PowerStrip/25, and PowerStrip/15. In addition to the discrete wire assembly, power and power/signal combinations in right angle and vertical orientations for board level applications, as well as a hinged system, are also available.

Visit Samtec online.

Schleuniger’s TransferLine: Putting Cable Processes in Line
October 2010—Schleuniger’s new TransferLine is based on a flexible, individually adaptable modular system that can handle up to 15 processing stations. The mechanical, pneumatic, and electrical interfaces are designed to accommodate quick and simple retrofitting and installation of add-on modules.

Cable fixtures and assembly nests—known as shuttle and carrier—handle various functions in the processing of the cable and the connector assembly.

The efficient platforms, with standardized stations, cover an extremely broad application range, individually customized according to specific production requirements. Processes such as cutting, jacket and conductor stripping, and crimping or welding of loose piece or taped contacts can be accomplished. Other processes include feeding and assembly of connector parts, color recognition and orientation with the Schleuniger camera system, crimp force, and video camera-based quality monitoring.

With continued reduction of production cycle times and increased demands on productivity, the TranferLine provides a flexible, low-cost linear system for the wire processing industry.

Visit Schleuniger online.

Molex’s Mini-LC Duplex Cable Management Solution
October 2010—Molex Incorporated’s new Mini-LC Duplex Cables are designed to mate with Avago Technologies’ Mini-SFP transceiver. The assemblies were developed with a reduced ferrule pitch over standard LC duplex connectors to enable a higher density deployment of active devices per blade and a cleaner cable-management solution when mated with Avago Technologies’ Mini-SFP transceiver.

Ideal for data communications and networking applications, the Mini-LC Duplex cables come in standard lengths of 1, 2, 3, 5, and 10 meters, with variations that include Mini-LC-to-Mini-LC cables, as well as Mini-LC-to-standard LC duplex cables. Molex also offers custom lengths and fiber optic breakout cables if transitions are needed from MPO-based QSFP modules-to-Mini-SFP transceivers supported by Avago Technologies.

Additional features include:

• Utilizes 50/125µm OM3 fiber for longer reach and higher speeds optimized at 850nm or 1300nm

• Complies with RoHS requirements meeting EU environmental requirements for electronic equipment and accessories

• Utilizes industry standard LC connector/RJ-45 latching-style mechanism with a press-to-release design for ease-of-use

• Black color-coded latches differentiate the standard LC Duplex connector vs. the new Mini-LC Duplex connector

Visit Molex online.

3M Unveils High-Routability, High-Speed Twin Axial Ribbon Cable SL8800 Series
October 2010—3M’s first-generation of high-speed twin axial ribbon cable is the industry’s first flat, foldable and longitudinally shielded, high-performance twin axial ribbon cable. The 3M Twin Axial Cable SL8800 Series is the only cable solution available for high data-rate applications that can make sharp turns and fold with little to no impact on electrical performance. The cable outperforms typical cable constructions in bend radius, signal integrity, and overall routability. These unique characteristics allow the cable to fit through narrow openings, which frees up valuable space in tightly packed systems.

The first products in this new family of high-speed twin axial cable solutions are for serial digital signaling over differential pair for internal cabling applications. They are available in four-channel, 100-ohm, 30 gauge versions. At 0.88mm thick, two layers of SL8800 cables are less than half the thickness of conventional bundled twin axial cable. The flexibility and unique, low-profile form factor allows system designers to consider entirely new cable routing pathways, leading to better thermal management, greater system density and higher overall performance.

The cable’s built-in wire-to-board registration to the paddle card termination area enables easy termination with repeatable consistency and reliability, and is ideal for automation in the assembly process. The longitudinal shielded construction provides resonance-free attenuation up to 20 GHz and can support transmission speeds from 1 Gb/s to 25 Gb/s and beyond. These cables can be folded in multiple locations with less than 0.5-ohm impedance local variation at each fold.

The first products in the SL8800 cable series are well suited for internal mini serial attached SCI (miniSAS) and PCI Express cable assemblies. 3M will continue to expand the SL family of high-performance cable solutions with additional internal cable offerings and a number of new products to support various external high-speed serial protocols, such as SAS2.1, SFP/SFP+, QSFP, etc.

Visit 3M online.

Alpha Wire Introduces Rugged Sleeving Line Extension
September 2010—Alpha Wire has expanded its FIT sleeving product family with a rugged sleeving product that is designed for abrasive and high temperature applications. This product is resistant to oils, solvents, and chemicals and is available in a varied assortment of wrappable, expandable, and non-expandable configurations The new FIT rugged sleeving is ideal for military, industrial, and other potentially hazardous applications.

The new FIT rugged sleeving products are available in the following configurations:

• Flexible, Semi-rigid Wrappable Sleeving: 10-mil PET braid, more flexible than spiral wrap or split convoluted tubing, available with an installation tool for fast and easy wrap-around installation. Flame resistant and flame retardant constructions available.

• Advanced Performance Expandable Sleeving: 20-mil nylon polyamide monofilament for extreme abrasion resistance without losing flexibility or durability. Expandable to 150 percent and resists fuels, solvents, salt water, chemicals, and UV rays.

• Advanced Chemical Resistance Expandable Sleeving: 8-mil polyphenylene sulfide (PPS) monofilaments for advanced acid, base, solvent, and fuel resistance. Ultra-lightweight with high abrasion resistance, expandable to 150 percent, and flame resistant.

• Maximum Performance Expandable Sleeving: Flat 20-mil nylon filaments for superior coverage and abrasion resistance. Resists fuels, solvents, chemicals, salt water, and UV rays; smooth inner wall prevents internal abrasion damage.

• Extreme Performance Sleeving: 16-mil PTFE filaments resists virtually all chemicals and UV rays. Features a wide temperature range of -70°C to 280°C, thermally stable with low outgassing, and suitable for plenum use.

• Abrasion-Resistant Non-Expandable Nylon Sleeving: 45-mil tightly woven thick nylon for excellent abrasion resistance. Deflects high-pressure hose ruptures and resists fuels, chemicals, UV rays, rot, and vermin.

Visit Alpha Wire online.

Optical Cable Corporation Introduces NEMA 4X Fiber Optic Enclosures
October 2010—Optical Cable Corporation’s new NEMA 4X Fiber Optic Enclosures are designed to offer component protection in less-than-ideal environments. This line of fiber optic enclosures is designed specifically for applications involving corrosive materials, caustic cleaners, and hazardous materials. Additionally, the enclosures are ideally suited for internal and external applications subject to windblown dust, rain, sleet, snow, and splashing water exposure.

“Our NEMA4X line of splice/patch enclosures are a perfect line extension in the environments where OCC’s Fiber Optic cable is so well recognized for adaptability,” says Brad Everette, OCC’s director of product management. “Already recognized for our quality and adaptability in premises environments, OCC brings those same user benefits to harsher environments, such as manufacturing floors, industrial facilities, and other locations where liquid and airborne debris are present.”

Available in four sizes, the NEMA 4X enclosures are indoor/outdoor rated cabinets for patching and/or splicing 12 to 96 fiber ports. Constructed of strong, molded fiberglass-reinforced polyester material, with matching flat cover, the enclosures are well suited for high and low temperature environments. The enclosures accept any standard OCC fiber adapter plate. Pole mounting options for quick assembly and release are available. NEMA 4X enclosures are covered by a 15-year out-of-the-box warranty.

Visit OCC online.

HARTING PROFINET-Compliant Cabling with Ha-VIS preLink®
October 2010—HARTING offers two comprehensive solution packages for cabling data networks in the industrial environment. Profile-specific cabling is based on standardized industrial and automation protocols, which also include PROFINET. The HARTING PROFINET cabling portfolio comprises types A, B, and C PROFINET cables, connectors such as RJ45 and M12, and accessories such as panel feed-throughs and hybrid interfaces for simultaneously supplying devices with data and voltage.

The second solution package is based on the structured cabling defined by ISO/IEC 11801 and 24702 (industrial premises cabling). Unlike profile-specific cabling, this portfolio is always executed with eight wires. HARTING’s Ha-VIS preLink® is a cabling system that combines both aspects of industrial-use cabling, while also opening up completely new possibilities for PROFINET. For example, Ha-VIS preLink® allows structured cabling direct to the automation island, in order to pass the data services seamlessly onto the automation solution. PNO has already recognized this advantage and released the structured cabling for PROFINET Conformance Classes A and B.

Visit HARTING online.

Koaxis High-Frequency, Hand-Formable Cable Assemblies
October 2010—Koaxis’ 35 GHz hand-bendable cable assemblies utilize a Koaxis-designed SMA male connector that features anti-torque bodies mounted on .085 diameter hand-formable cables. These assemblies are capable of a .125 minimum bend radius and exhibit a low VSWR of 1.35:1 at 35 GHz.

These cable assemblies are availability from stock in one-inch increments, from three to 18 inches (custom lengths and jacketed versions typically ship in three to five days ARO). They are ideal for prototype builds, production runs, or lab use, in applications from DC to 35 GHz..

Specify Koaxis’ part number:
HF-AL12-CC086-AL12-XX.X (XX.X denotes length i.e.: 12.5 = 12.5 inches

Visit Koaxis online.

Tyco Electronics Cable Marker and Label Printing Software
October 2010—For high quality wire and cable identification, as well as label printing applications, Tyco Electronics has an improved version of its cable marker and label printing software, WinTotal. A range of new features (e.g. new simplified toolbar design, “system setup” screen for fast print job selection, “database printing” function, and “print preview” option) makes the new WinTotal v5 software a powerful and user friendly software solution. It is an ideal tool for new customers, as well as users of an older WinTotal software version.

WinTotal v5 software is pre-loaded with Tyco Electronics identification product templates and built-in printer drivers for Tyco Electronics identification printers, saving setup and installation time. A full on-screen “help” function is also available. The advanced template design allows graphics, logos, bar codes, lines, rectangles, and circles to be easily created. It also features a graphical user interface with WYSIWYG (what you see is what you get) display, making the updated software very simple to use.

The latest features of the WinTotal v5 software include a new toolbar design that aids navigation and label setup using keypad buttons and zoom in/out functions. A system setup screen and advanced printer setup function makes it very easy to pick and print the labels. All printer parameters are selectable from the print screen, e.g. printer speed and head density. The “auto numbering product” function enables print jobs with serializations that update after printing. The database printing function enables data to be printed without having to import it into the WinTotal software first. If external data sources need to be exported or imported, this can simply be done with a new file format, which allows importing and exporting of user-defined layouts.

The WinTotal v5 software supports all current Tyco Electronics Identification products and printers. It can be used with Windows 2000, XP, Vista, and Windows 7 (32bit and 64bit) operating systems, and can run on networked computers so that the design function can be separated from printing. The software can be used in English, French, German, Spanish, Italian, Norwegian, and Dutch.

Visit Tyco Electronics online.

Weidmuller’s Shielded Sensor-Actuator Interface M12 Connecting Cables Protect Against EMI
October 2010—Weidmuller now offers fully shielded M12 cables with a braided shield connected to the coupling nut. This design provides 360-degree protection of the connector and the cable against electromagnetic interference, and gives users fully shielded and secure signal connections. With cULus approval, the new M12 connecting cables are suitable for use in a broad range of North American applications.

Weidmuller’s broad range of M12 fully shielded cables includes 3-, 4-, and 5-pole versions as single- and double-ended cables. These are all available with straight and right-angle connectors for applications with limited clearance space. As with most Weidmuller Sensor Actuator Interface connectors and cables, the fully shielded M12 versions feature a self-securing ratchet coupling nut for secure connections in applications where shock and vibration are present. This feature helps eliminate the risk of loose connections that can cause unreliable and intermittent signal transmission.

Ideal for use in the most demanding continuous flex C-track applications, the cables feature halogen-free PUR jackets, and are rated for over two million bending cycles. Their increased performance and lifespan benefits users through reduced maintenance and optimized machine performance. In addition, the water- and dust-tight IP67-rated connectors ensure a reliable connection outside of the cabinet, directly on the machine.

Weidmuller also offers shielded M12 and M8 customizable connectors for use with existing cables. This option gives users the flexibility to create quick-disconnect and custom cables in the field.

Visit Weidmuller online.

Molex introduces Multi-Drop Sealed Connector and Cable System
May 2010—Molex Incorporated has added a sealed, modular, cable connector system for the transfer of both power and data/signal in a multi-drop configuration to its line of products. The Multi-Drop Sealed Connector and Cable System uses cable-pierce technology to deliver a rugged, free-form, pluggable connector string. The system is fully sealed to IP66 and IP67 ratings, and can be customized to meet any requirements for internal and external data/signal and power applications. This provides customers with greater flexibility.

“Molex’s Multi-Drop Sealed Connector and Cable can be designed to meet customer-specific applications,” said Desmond Ryan, product manager at Molex. “The system is suitable for many lighting and power applications, security systems, and sensors in environments such as office buildings, road infrastructure, car parks, public transport, city centers, and other public places.”

The system is comprised of multiple connector modules made up of three sections, including top and base housings that are terminated to a multi-core flat cable, and a custom pluggable connector with an interfacial seal. Retention studs on the top and base housings align the cable module during termination, provide constant compression of the connector on the cable, and add strain relief. Connections can be made on stranded cores of wire of 1.50mm (16 AWG) or greater.

The single termination process allows for quick and easy field termination and is suitable for applications up to approximately three amps. Having 50-cycle durability, the pluggable connector can be mated/unmated during installation and for re-use, repair, or replacement. With weatherproof and UV-protected housings, and gel matte and connector interfacial seals, the assembled system is fully sealed and suitable for use in all weather conditions.

Visit Molex online.

Delphi’s Combo Ports Help Automakers Meet Consumer Demand for Customized Connectivity
Ports enable myriad of in-vehicle audio, video, and navigation connections to fit any interior style or design
April 2010—Drivers are demanding multi-faceted connectivity in their vehicles and one size does not fit all. Delphi Corp. has enhanced its portfolio of Delphi Data Connectivity Combo Ports with the new Multimedia Combo Ports. The Combo Ports are customizable input/output connections that enable simultaneous entertainment and data exchange within the vehicle through the use of USB ports, AUX jacks, RCA jacks, and even SD card readers.

The Combo Ports can be configured in any combination of single ports offered, and can be designed with illumination, covers, colors, textures, and graphics to suit any customer styling requirement.

“Consumers require more than just one USB port in their vehicle. We are endlessly connected, and that connection does not end when we get in our cars. These Combo Ports provide the appropriate interface for an array of information and entertainment features, such as audio, video, navigation, and more,” said Tim Ross, global director, sales and marketing, Delphi Packard Electrical/Electronic Architecture.

Delphi currently supplies Combo Ports across a range of customer programs and markets, from entry level to high-end luxury vehicles. According to Ross, that is why it is so important to offer vehicle manufacturers this level of functionality and design flexibility.

As with all of Delphi’s Data Connectivity products, including ports, cables, headers, and hubs, the Combo Ports are engineered to meet or exceed their respective standards, including USCAR, USB, ISO, MOST, and 1394.

Visit Delphi online.

Binder Releases Low-Cost, Unshielded M9 Cordset
May 2010—Binder-USA has released an unshielded version of its Series 702 M9 cordsets. The unshielded feature provides a cost-effective alternative to the shielded M9 connectors. The connectors are ideally suited for commercial applications that do not require EMI shielding.

The M9 connectors have the option of three, five, or eight gold-plated contacts in male and female versions. When mated and locked, the connectors fulfill an IP-67 rating. Cordsets are offered with cable lengths of two and five meters. Series 712 field-attachable connectors and receptacles make a complete connecting system. The new connectors are available for purchase immediately.

Visit Binder online.

ITT Circular Bayonet Databus Connector for Mass Transit
May 2010—ITT Interconnect Solutions has developed a circular bayonet databus connector for reliable data transmission between rail cars. The CIR-M12 connector enables a variety of data types to be transmitted between cars in mass transit systems, including Ethernet, MVB, WTB, and video lines.

“Customers in the mass transit market requested a connector solution that bundled multiple Ethernet and MVB lines into a single connector,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “The CIR-M12 connector allows designers to incorporate data transfer from Ethernet, MVB, WTB, and video lines according to VG95234 (where applicable), within the same connector, handling diverse data feeds such as engine diagnostics, brake controls, environmental conditioning, passenger display systems, networking, and lighting control.”

The CIR-M12 connector is comprised of ITT’s Quadrax QXM12 contacts mounted into their proven FRCIR connector circular bayonet series hardware. Four conductor wires and the associated braid from shielded cables are integrated into the QXM12 contact, and a special plastic insert groups multiple QXM12 contacts and their cables into a singular connector.

The CIR-M12 databus connector contacts are rated at 3 amps (maximum current for 1ms is 10 amps), while operating voltage is 100Vdc and insulation resistance is 10GΩ. Mechanically, the insert conforms to UNI-CEI 11170 (I2F2) and UL94-V0 specifications, and is formed from thermoplastic material according to NFF16-101 – NFF16-102. The coupling gasket is made from silicone rubber and other parts are produced with flame-retardant rubber. The metallic parts of the connector are RoHS-compliant aluminium alloy with black epoxy-urethanic varnish. Operating temperature ranges from -40°C to 125°C.

Typical pricing for the CIR-M12 connector, including plug, receptacle, and four male and female contacts, is approximately $255. Lead time is from eight to 10 weeks.

Visit ITT Interconnect online.

Tyco Electronics’ Printer for High-Quality Prints on Heat-Shrinkable Marker Sleeves, Cable-Marker Tags, and Labels
August 2010—Tyco Electronics’ new TE3112 printer is a high-performance, mid-range identification printer designed for high-quality printing on heat-shrinkable marker sleeves, cable-marker tags, and labels. Key features include its center justification of print media, simplified media, ribbon loading procedures, and automatic calibration.

The compact, lightweight printer utilizes a 300 dpi print head to produce clear, crisp texts, graphics, and bar codes. With its adjustable product sensor, the TE3112 printer is capable of marking a broad range of products for use in commercial and industrial environments. In addition, the product is well suited for marking small labels and 2.4mm heat-shrinkable marker sleeves.

The product prints material up to 105.6mm in width at a maximum print speed of 100mm/sec (30mm/sec recommended). In addition, the TE3112 printer is compatible with advanced printing software, such as WinTotal (version 4.9 or later) and PEP-5 version 3 packages.

Visit Tyco Electronics online.

GTK Launches Latching USB B Series Products
May 2010—GTK has released its new range of latching USB “B” series products. The range is comprised of PCB mount sockets and complete cable assemblies. The cable assemblies can be configured in a variety of lengths and end styles. This range features side-mounted squeeze latches that mate with the corresponding USB socket. To achieve full latching functionality, a mated latching plug and socket must be used. The range is backwards compatible with standard USB products, but does not offer the latching feature. This product range is compliant to USB 2.0 specification that enables data transfer rates up to 480Mb/s.

“This product range is ideal for environments where a more secure latching mechanism is required. Typically USB B products are used on peripherals, and the latching feature offers real benefits in environments or applications where shock or vibration is an issue,” said Tom Hennessey, GTK connector and cable assemblies business manager. “This range is ideal for industrial or consumer products and complements our range of latching A-style USB connectivity products.”

Visit GTK online.

Xuron Kevlar Scissors Hold and Cut Slippery Fibers
April 2010—A precision scissors that is especially designed for cutting Kevlar® in fiber optic cables is available from Xuron Corp. The shears are ergonomically correct for production and field service applications.

The Xuron® Model 9180 Kevlar Shear features one serrated edge to prevent the fibers from sliding and another highly sharpened edge that makes a clean, even, and uniform cut. Ideally suited for prepping fiber optic cables, this ergonomic scissors has cushioned rubber grips that comfortably fit into any hand, and a return spring that opens the cutting head wide after each cut.

Designed for production use, the Xuron Model 9180 Kevlar Shear can be used by left- or right-handed workers with varying hand sizes. There are no awkward finger loops to inhibit gripping, and they can be used for cutting other cable insulations or de-gating parts, as well as Kevlar.

The Xuron Model 9180 Kevlar Shear list price is $23.75.

Visit Xuron online.

Alpha Wire Series XM Flexible Control Cable
March 2010—Alpha wire has introduced a Series XM flexible control cable that provides continuous-duty flexing in a robust PVC-jacketed cable. A new PVC formulation enables continuous flexing in strenuous applications, such as high-speed pick-and-place robotic systems, automated material handling equipment, conveyors, and transfer shuttles.

Available in conductor sizes from 18 AWG to 8 AWG and up to 65 conductors, oil- and sunlight-resistant XM cables have a dynamic temperature range from -5°C to 90°C. They are approved to a wide range of standards that includes UL Types TC-ER, MTW, WTTC, and CSA AWM I/II A/B FT4. Furthermore, Series XM meets NFPA 79 standards for industrial machinery applications. The cables are available unshielded or with a braid shield for environments with potential EMI/RFI interference. Conductors are available in red, blue, or black to match industry-standard color coding for AC and DC circuits.

Visit Alpha Wire online.

Tyco Electronics Launches PSA, Thermal Transfer Printable Labels for Wire and Cable Identification
April 2010—Tyco Electronics introduces EET G4 woven nylon, Pressure-Sensitive Adhesive (PSA) acrylic labels for thermal transfer printers. The labels are suitable for wire, harness, and cable identification labeling, as well as applications with irregular contours or that have low surface energy.

The industrial, instrumentation, consumer electronics, commercial, and building markets will benefit from these labels, as they are available in multiple sizes to fit a wide range of wire, harness, and cable dimensions. For wire and cable applications, the labels can be applied in a “flag” or “wrap-around” format. Additionally, the EET G4 labels easily conform to the flexible nature of flat-ribbon cables without causing peeling or delamination.

The product line has passed the Mark Permanence test (MIL-STD-202; method 215) and Eraser Rub test (MIL-M-81531), indicating that the labels have exceptional resistance to abrasion and alcohol-based solvents, such as isopropyl alcohol, when printed using the recommended thermal transfer ink ribbon.

Visit Tyco Electronics online.

Tyco Electronics Expandable, Braided Polyester Sleeves
March 2010—Tyco Electronics’ Raychem Versaflex polyester sleeves for mechanical protection of wire and cables are now available in North America. The sleeves are competitively priced and offer extreme flexibility and strength through a braided design that allows for easy expansion and contraction of the sleeves while retaining tension.

The RoHS-compliant product line easily conforms to irregularly shaped products or substrates without the need to heat shrink. The sleeves do not retain heat or moisture and offer resistance to abrasions. Specific applications include cable bundling and protection of wire harnesses and hoses in the industrial, commercial, and rail industries.

Product offering includes flame-retardant and non-flame retardant versions, which are both available in multiple sizes. The flame-retardant version meets UL VW-1 flammability requirements.

Visit Tyco Electronics online.

Molex TM-4000 Universal Crimp Press Terminates Large Lug Products
March 2010—Molex’s heavy-duty TM-4000™ Universal Crimp Press provides up to 31 kN (7000lbf) for bench-top crimping large lug products of up to 4 AWG. The TM-4000 Universal Crimp Press is an inexpensive, electrically controlled, direct-drive press designed for mid-volume, semi-automatic bench-top operations such as those found in the automotive, industrial, and commercial markets. Capable of production rates of up to 2,400 terminations per hour, the TM-4000 offers contract manufacturers, assembly houses, and design engineers an effective and affordable method of applying a wide range of side- and rear-feed terminals to heavy-gauge wires.

To help reduce tooling costs and provide production flexibility, the TM-4000 accepts most industry standard applicators, including air-feed applicators that process terminals mounted on Mylar tape, as well as FineAdjust™ and Mini-Mac™ applicators with side and rear feeds.

The TM-4000 Universal Crimp Press meets the strict OSHA (Occupational Safety and Health Administration) safety and noise requirements and is CE approved, according to the essential health and safety requirements of the Machinery Directive, Low Voltage Directive, and EMC Directive, which reduces the risk of injury. Two attached safety interlock switches prevent the press from cycling if the guard is open or when it is being hand-cycled.

Visit Molex online.

Samtec Offers Family of Rugged Tiger IDC Cable Assemblies
April 2010—Samtec’s rugged, multi-finger Tiger IDC contact system is designed for applications requiring high reliability and/or high mating cycles, with optimized normal insertion and withdrawal forces. Samtec offers three rugged “off the shelf” Tiger IDC twisted pair and flat cable systems, as well as custom IDC design capabilities for virtually any application.

Two 30 AWG Flat Cable Tiger IDC assemblies are available in a choice of pitches with reverse wiring, breakout, and daisy chain options. The .050-inch (1.27mm) pitch (FFSD Series) and low profile 2mm (.0787-inch) pitch (TCSD Series) systems mate with an extensive assortment of Samtec’s standard .050-inch (1.27mm) and 2mm (.0787-inch) pitch terminal strips.

The 32 AWG Twisted Pair IDC Cable Assembly (FFTP Series) is on .050-inch (1.27mm) pitch and provides up to 2½ times the performance of traditional IDC flat cable. The system mates with a choice of standard Samtec .050-inch  (1.27mm) micro, shrouded, and ejector headers.

All three Tiger IDC Cable assemblies offer a variety of rugged options, including strain relief and polarization. They are available in single- or double-ended with socket or terminal strip end options.

Pricing begins at 10¢ per line at production quantities.

Visit Samtec online.

ODU Disposable Cable Systems
January 2010—Today, disposable medical cable systems can be more cost-effective than sterilization. ODU’s new MINI-MED Disposable System offers an affordable disposable option that is sized for installation in confined spaces. The price for the connector, cable, and assembly starts at 1.28 € ($1.75) per piece.

ODU MINI-MED features:

• Space-saving size

• 2 to 6 contact positions

• Protection class IP 68 when inserted

• Blind mating

• Assembled with PVC or highly-flexible silicone cable

• Cable lengths: 0.5m, 1.0m, 1.5m, 2.0m, 3.0m, and 5.0m

• Can be sterilized in EtO

• Free of DEHP

• Disinfection by wiping

• 0.9 percent NaCI-resistant

• Plug, receptacle, and in-line receptacle are available

For more information, visit www.disposable-connector.com/en.html.

Tyco Electronics Relieves Cable Congestion
January 2010—Tyco Electronics has launched a new Madison Cable brand Cat 5E miniature trunk cable designed for the telecommunication and data communication industries. The product, available in shielded or unshielded configurations, eliminates cable congestion and offers a more flexible, easy-to-route interconnection for high data-rate Ethernet and xDSL applications.

A central feature of the product is its reduced diameter for improved routing within, or between, cabinets and frames for central offices or telecommunication closets. Additional benefits include reduced weight, improved cabinet/frame airflow, and easier handling and routing.

The multi-pair cables can be customized for specific applications and include a variety of pair-counts and AWG sizes. Non-halogen and outdoor-rated configurations and customizable shielding are also offered.

The product meets industry standards (TIA/EIA 568, ISO 11801), safety ratings (UL/CSA), and ADSL/VDSL2 and GbE (Category 5E) requirements, and fits a wide selection of industry standard connectors.

Specific applications include: Cat 5E, DSLAM, Gigabit Ethernet routers/concentrators, ADSL/VDSL Frames, xDSL cross-connects, trunk splice, and FTTN Pedestal.

For more information on the Cat 5E miniature trunk cable, contact Marc Dupuis at Tyco Electronics/Madison Cable at 1.508.926.4145 or visit http://www.tycoelectronics.com/help. The product flyer (literature number 1773456-1) can be requested through this system.

Lemo’s Aluminum Connector Series Designed for High-Rel Military and Harsh Environments
February 2010—Lemo introduces its new precision-engineered connector series designed for military and other harsh environment applications that require robust performance in a lightweight, compact size. The Lemo M Series Connector family has been uniquely designed for applications that require a durable, yet reduced weight and compact solution. This new connector design is for the designer that requires a MIL-38999 type of connector in a much smaller and lightweight package that meets the vibration, RFI, water ingress, and corrosion specifications.

A third-party testing house validated (EIA 364 and MIL-STD 810) the M Series for lightening strike, vibration, and other critical environmental, EMI shielding, and flammability attributes critical to aerospace and military environments. “The results were superb and validated our confidence in the family, which offers compelling advantages above and beyond our competitors,” said Tim Hassett, managing director of LEMO USA. “Other exciting news is that we now have a unique position in the market due to our most recent partnership with Avnet, who we have chosen as our preferred distributor. With Avnet’s expertise in the military, aerospace, energy, and industrial markets, in addition to their design-in win successes, we see a future in customer satisfaction and long-term growth.”

For more information, visit www.LEMO.com.

ITT Ensures 100% HMI Shielding with 19-way Pogo Pin Connector and Cable Assembly
January 2010—ITT Interconnect Solutions has developed a 19-way commercial Pogo pin connector and cable assembly that meet the stringent electrical and mechanical specifications of demanding environments. Rated to IP55 specifications, the 19-way connector and cable assembly are ideal for use in medical test and diagnostic imaging equipment, aircraft electronics, instrumentation, and industrial equipment.

“The 19-way Pogo pin connector features our proprietary Pogo pin technology, which achieves low contact resistance under 10mA and guarantees reliable and robust performance and a lifespan of more than 5,000 mating cycles,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions. “The commercial Pogo cable assembly also provides exceptional EMI shielding, with 100 percent effectiveness throughout the entire assembly.”

The harsh environment, 19-way commercial Pogo pin connector features stainless steel shells, snap-on breakaway coupling, and an interfacial seal. The connector’s mating system is both tactile and audible, with an ergonomic grip for easier handling. The cable assembly includes bulkhead, front mount, receptacle, plug with RJ45, and in-line plug options.

Depending on cable and length, typical pricing for the 19-way Pogo pin connector and cable assembly ranges from $100 to $200, open-ended assembly. Lead time is from 10 to 12 weeks.

For more information, visit www.ittcannon.com.

Phoenix Contact Robust Systems Cabling Solution for SIMATIC® S7-300
January 2010—Phoenix Contact expands its VARIOFACE Professional (VIP) systems cabling line with a robust overmolded front adapter/cable system for the Siemens SIMATIC® S7-300. The unique characteristic of this cabling system is the polymer overmolding surrounding each end of the cable. A completely encapsulated plug-in adapter connects to the Simatic S7-300 I/O card, providing a secure connection. On the other end, the standard ribbon cable connector that mates with a corresponding interface module is also overmolded. Together, the overmolded ends provide maximum strain relief and optimal protection.

The single-piece construction makes installation easy and efficient. To transmit signals from the S7-300 to the field, just plug in both ends of the cable. With only two points of connection, there are fewer points of possible failure, and a more secure signal transmission is achieved. Additionally, the single-piece construction requires fewer parts to order and maintain.

The overmolded front adapter/cable system for Siemens SIMATIC S7-300 is compatible with Phoenix Contact’s existing VIP interface modules. The VIP line includes two versions of the Siemens SIMATIC S7-300 cabling system for 32-channel I/O cards, and a separate solution for 16-channel I/O cards.

For more information, visit www.phoenixcontact.com.

Siemon 10+Gb/s SFP+ Passive Copper Cabling Products for High Performance Data Centers
February 2010—Siemon’s new high-performance 10+Gb/s SFP+ passive copper cable assemblies were developed as a cost-effective and lower-power alternative to optical cables for short reach links in high-speed interconnect applications, such as high-performance computing (HPC), enterprise networking, and network storage systems. The low-latency assemblies support data transfer rates up to 10+ Gb/s per lane, exceeding the stringent electrical SFF-8431 and mechanical SFF_8432 standards specifications.

Siemon’s hot pluggable SFP+ cable assemblies are fully shielded with robust die cast housings and enhanced spring fingers to minimize EMI leakage. The internal PCB assembly is factory terminated to twin-axial shielded cable and provides superior signal integrity to support 10+Gb/s high frequency data rates. The assemblies are impedance matched to ensure interoperability with SFP+ host port and minimize insertion loss.

The new 10+Gb/s SFP+ products support a wide array of data protocols/interfaces, including 8Gb/s FibreChannel HCA, 10Gb/s FibreChannel SAN, 10Gb/s FibreChannel over Ethernet, 10Gb/s Ethernet single lane, 10Gb/s InfiniBand QDR single lane and various 10Gb/s Unified Architecture network links, as well as other 10Gb/s Switch and Host Controller Adapter card and high performance links.

“These same cables support serial single-lane applications, such as RapidIO, RocketIO, and other value-added IO interface links,” said Ed Cady, business development manager for Siemon.

Product options include varied EEPROM programming, wire gauges, and assembly lengths for specific applications.

For more information, visit www.siemon.com.

Delphi’s Wired for Green
December 2009—As fuel prices soar, many vehicle manufacturers are reducing vehicle weight in order to enhance fuel economy. And if that weight reduction can be accomplished using material that is also recyclable and will have a minimal impact on the environment, it’s a value-added bonus.

Delphi Corp.’s innovative Halogen-Free Ultra-Thin-Wall Cable was named a finalist in the Environmental category of the 39th Annual Society of Plastics Engineers Automotive Innovation Awards in November 2009. The innovative wiring insulation material received high marks for cable size/weight reduction and recyclability. And it’s even more robust than conventional insulation.

“The main function of the insulation is to insulate the conductors, such as copper or aluminum, from other conductive materials that could carry current,” said Doug Gruber, product business unit director, Delphi Electrical/Electronic Architecture Distribution Systems North America, Delphi Packard Electrical/Electronic Architecture. “Resistance to cuts and abrasion are key insulation characteristics. Delphi has taken it one step further in developing a product that can minimize a vehicle’s impact on the environment—both in terms of fuel economy gains and end-of-life recyclability.”

But how much of a difference can it really make? Consider these factors. 

• Size and weight: Today’s vehicles contain as much as 100 pounds (45.3 kilograms) of wiring. It may come as a surprise that insulation represents roughly 25 percent of that total. So simply reducing the amount of insulation required can pay big dividends. Delphi Halogen-Free Ultra Thin-Wall insulation measures just 0.2mm thick, compared to about 0.4mm for conventional thin-wall cable. That difference—equivalent to about two sheets of paper—accounts for a mass reduction of up to 27 percent and a volume reduction of up to 47 percent in a typical wiring harness. That can translate to a reduction of roughly five pounds (2.2 kilograms) when the entire harness is taken into account.

“That means an automaker can fit more features into the same space, or reduce the weight of wire needed to maintain an existing level of features, which can help lower vehicle weight and improve its fuel economy,” said Gruber.

• Recyclability: Delphi Halogen-Free Ultra Thin-Wall Cable is manufactured using a modified polyphenylene ether alloy recyclable coating. Traditional methods call for polyvinyl chloride (PVC) insulation in wiring used in a vehicle body or interior, or a cross-linked polyethylene (XLPE) insulation. Both have different impacts when it comes to the environment.

“PVC contains halogens, which are effective, but can make the insulation itself difficult to dispose of at end of life, as the halogens can escape and produce byproduct compounds if the cable is incinerated,” said Gruber. “XLPE is halogen-free, but is not highly recyclable. Using a polyphenylene ether alloy takes care of both halogen-free and recyclability issues, yet remains cost-effective and robust.

• Robustness: Delphi Halogen-Free Ultra Thin-Wall Cable is actually more durable than conventional thicker wiring. It is heat resistant in continuous temperatures up to 221°F (105°C). It also features high flame retardance, meeting the requirements of ISO (International Organization for Standardization) Class A and B. And it offers excellent pinch resistance (nearly double that of traditional cable), as well as outstanding abrasion resistance. In fact, it exceeds SAE (Society of Automotive Engineers) and ISO abrasion testing standards.

Alternative Solutions
The inherent advantages of Halogen-Free Ultra Thin-Wall Cable enable variations that can further enhance a vehicle platform’s environmental—and cost—performance, including:

Halogen-Free .13 mm2 Cable: The strength and stiffness of Delphi’s Halogen-Free Ultra Thin-Wall Cable insulation and small crimp terminals allow for the use of a smaller gauge size—up to half the size of conventional thin-wall cable—without sacrificing performance or requiring automated assembly. And that means reduced copper content, which, in addition to the obvious weight reduction, also reduces cost, as copper costs have increased 370 percent since 2003.

Halogen-Free Aluminum Cable: Delphi is also developing aluminum core cables as a cost-effective alternative to copper, which costs nearly three times as much as aluminum. Halogen-Free Aluminum Cable offers a 48-percent mass reduction compared to copper wire, enhancing the weight reduction potential when integrated with Halogen-Free Ultra Thin-Wall Cable insulation.

To learn more about Delphi Halogen-Free Ultra Thin-Wall Cable, click here.

ITT Interconnect Solutions’ APD 1-way Connector Ensures Safety in Hybrid and Electric Vehicles
December 2009—ITT Interconnect Solutions has expanded its line of APD Series circular connectors with the new APD 1-way finger-protection device. The robust, reliable connector ensures maximum user safety and provides IP69K-sealing to withstand elements in harsh environments, making it ideal for the transportation and automotive industries.

“As the need to move away from fossil fuels to alternative energy sources grows, there is an increased focus on hybrid and electrical vehicles. Safe connectors suitable for use in high-voltage and maximum power applications are required, and the APD 1-way connector effectively meets those needs,” said Keith Teichmann, director of marketing for ITT Interconnect Solutions.

The APD 1-way finger-protective connector is easy to use and features a plastic cap that protects the user’s fingers. The connector receptacles mate with standard APD 1-way plugs and incorporate ITT ICS’ proven APD contact, crimp, and coupling nut system. Pin contacts are available with standard crimp and additional screw or bolt terminations. The connectors suit cable cross-sections from 16mm² to 50mm².

Voltage rating for the APD 1-way connectors is to 400VDC in mated condition, and the connectors are capable of handling voltages to 630VDC, based on normative regulations (the connector must not be mated or unmated under load). Current rating is to 245 amps at 25°C.

Please consult ITT for pricing for the APD 1-way connector. Lead time is eight weeks. 

For more information, visit www.ittcannon.com.